Plastic Injection Molded Nylon Mesh Insert Filters

• Material: Thermoplastic and Nylon Filter Mesh
• Application: Industry, Food and Beverage, Medicine, Textile, Metallurgy
• Type: Resin Filter
• Filter Connector: Flat Connector
• Filtration Grade: PRE Filter
• Activated Carbon Filter Type: Compact
• Model NO.: SG-PAF-01
• Housing Material: PA6 PA6.6 POM ABS HDPE PP Pes Pet
• Filter Material: PA6 PA6.6
• Mesh Size: From 3um to 2500um
• Product Shape: Cylindrical, Flat, V-Shaped, Conical, Semicircular
• Certificate: SGS RoHS Reach ISO9001
• Advantage: Excellent Filtration Efficiency, Customization
• Your Benifit: Long-Life, Easy to Install and Replace, Recyclable
• Transport Package: PE Bag and Standard Shipping Carton
• Specification: Tailored to Customer Requirements
• Trademark: SHARE FILTERS
• Origin: Zhejiang, China
• HS Code: 84219910
• Production Capacity: 10000 PCS/Day

Product Description

 

Product Description

Maintaining clean air, fluids, and gases is crucial in various applications, like cars, water treatment, medical tools, and chemicals. To prevent unwanted pollutants, using filters with built-in mesh inserts is effective.

Elevate filtration with mesh inserts from SHARE. We're experts in making accurate injection-molded plastic parts with mesh filters for critical needs.

Here's how it works: Plastic is injected into a mold containing one or more mesh inserts. These inserts are like networks of wires or fibers, creating a flexible filter with precise pores. The plastic covers the inserts during injection molding, resulting in a strong plastic product with an exposed mesh surface.

Please send us your print, specification, drawing, sample or application environment, and our experienced engineers will customize mesh insert filters according to the information you provided. The main factors we consider are as follows:

1. Mesh size or the size of the particle you need to filter
2. Mesh material and housing material (consider the working condition)
3. Mesh thread diameter, mesh thickness, opening area
4. Chemical compatibility: housing and filter mesh, caustic, acidic, organic solvent etc.
5. Operating conditions: temperature, pressure drop, flow etc.
6. Physical connections: for easy installation and replacement
 

 

Product Parameters

 

Item Name	Plastic Injection Molded Nylon Mesh Insert Filters
Manufacturer	Taizhou Share Filters Co., Ltd
Brand	SHARE FILTERS
Commonly Used Housing Material	ABS, PP, HDPE, POM, PA66, PA6+GF, TPU, PBT
Commonly Used Filter Material	Precision Nylon filter mesh
Color	Black white blue yellow red and any colors based on Pantone color code
Mesh Size	2500 microns down to 3 microns
Dimension and Size	Customizable due to customer needs
Sample	Available upon your request
Processing Technology	Insert/over injection molding
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Feature	1. Control Flow Rates 2. Improve Process Media Purity  3. Boost Cleanliness  4. Greater Accuracy  5. Better Productivity  6. Prolong Equipment Lifespan  7. Lower Contamination Frequency
Scope of Applications	1. Home appliance 2. Automotive 3. Irrigation 4. Hydraulic 5. Medical and health 6. Food and beverage 7. Electronics and aerospace And many more

 

Synthetic Polymers Chemical Resistance Comparison
Fiber Type	Continuous Working Temp.	Max. Working Temp.	Filtration Characteristic	Abrasion Resistance	Hydrolysis Resistance	Acid Resistance	Alkalis Resistance	Oxidation Resistance
PVC	75ºC	80ºC	Good	Excellent	Excellent	Excellent	Excellent	Good
PP	90ºC	100ºC	Good	Good	Excellent	Excellent	Excellent	Poor
PA	110ºC	115ºC	Moderate	Excellent	Poor	Moderate	Good	Moderate
PAN Copolymer	120ºC`	130ºC	Good	Good	Good	Moderate	Moderate	Good
PET	135ºC	150ºC	Excellent	Excellent	Poor	Moderate	Poor	Good
m-Aramide	180ºC	220ºC	Excellent	Excellent	Moderate	Moderate	Moderate	Good
PPS	190ºC	200ºC	Excellent	Good	Excellent	Excellent	Excellent	Moderate
Polyimide	240ºC	280ºC	Excellent	Moderate	Good	Good	Moderate	Excellent
Polyertrafluoroethylene	250ºC	280ºC	Moderate	Good	Excellent	Excellent	Excellent	Excellent
Fiberglass	250ºC	280ºC	Moderate	Moderate	Excellent	Poor	Moderate	Excellent

 

Your Benefits

• Food grade if required
• Long life filters
• High dust holding capacity
• Excellent filtration efficiency
• Low pressure drop
• Resistance to common solvent
• Consistency and quality
• Non-shedding properties
• Good thermal stability
• Good chemical resistance
• High mechanical strength
• High workability
• Environmentally friendly (fully recyclable)
• Many years of expertise

Nylon Mesh Specification

 

Precision Nylon Filter Mesh Specifications
Fabric Number	Mesh  count		Thread Diameter	Mesh  Opening	Open  Area	Fabric Thickness	Weight
No.	cm mesh/inch		micron	micron	%	micron	g/m2
JPP5	5	12	500	1500	56	850	271
JPP6	6	16	400	1267	58	780	208
JPP7	7	18	350	1079	57	675	186
JPP8	8	20	350	900	52	685	212
JPP9	9	24	250	860	60	455	145
JPP10	10	25	300	700	49	576	195
JPP12	12	30	250	583	49	470	162
JPP12	12	35	300	533	41	585	234
JPP14	14	40	300	414	34	595	273
JPP16	16	40	200	425	46	370	139
JPP16	16	50	250	375	36	485	217
JPP20	20	50	150	350	49	375	98
JPP20	20	50	200	300	36	385	173
JPP24	24	60	150	267	41	285	117
JPP28	28	70	120	237	44	215	87
JPP30	30	76	120	213	41	225	94
JPP32	32	80	100	213	46	165	69
JPP36	36	90	100	178	41	178	78
JPP40	40	100	100	150	36	190	87
JPP43	43	110	80	152	43	135	60
JPP48	48	120	80	130	38	145	62
JPP56	56	140	60	120	44	85	44
JPP59	59	150	60	110	42	98	46
JPP64	64	160	60	100	37	105	50
JPP72	72	180	50	90	41	82	39
JPP80	80	200	50	75	36	90	43
JPP100	100	250	40	60	36	65	35
JPP120	120	305	40	43	25	70	29
JPP130	130	330	40	37	23	75	31
JPP140	140	355	30	38	33.7	60	33
JPP150	150	381	30	34	30.25	52	26
JPP165	165	420	30	28	20.7	51	29
JPP180	180	460	30	25	19.5	58	31
JPP200	200	510	30	16	10.2	58	35

The data are compiled to the best of our knowledge. Subject to change without notice. Current data available on you demand.

Mesh Opening(Mesh size): The distance between adjacent threads
Open Area: The ratio (%) of the open area to the thread area within a woven mesh
Mesh Count: Number of openings per inch or centimeter
Thread Diameter: The diameter of each thread before weaving
Mesh Thickness: The average thickness of the woven mesh
Weave Type: Plain Weave (PW) or Twill Weave (TW)

When selecting filter mesh for your plastic molded filters, the following points should be kept in mind:

• Mesh is a type of surface filtration that can be cleaned by backwashing.
• Mesh is made in a variety of metals, metal alloys and plastics.
• Mesh number(mesh count) is not mesh size. It is the number of openings per inch. The larger the mesh number, the smaller the particle size it can filter
• Mesh size (mesh opening, pore size) is usually given in fractional inches and millimeters and/or microns. The larger the micron number, the larger the particle size it can filter.
• Thread diameter affects both the mesh opening size and the percent open area.
• The higher the percent open area of a mesh, the higher the flow the mesh can handle.

Mesh & Micron Chart:
 

US Mesh*	Microns	Inches	Millimeters
35	500	0.0197	0.5
40	400	0.0165	0.4
45	354	0.0138	0.354
50	297	0.0117	0.297
60	250	0.0098	0.25
70	210	0.0083	0.21
80	177	0.007	0.177
100	149	0.0059	0.149
120	125	0.0049	0.125
140	105	0.0041	0.105
170	88	0.0035	0.088
200	74	0.0029	0.074
230	63	0.0025	0.063
270	53	0.0021	0.053
325	44	0.0017	0.044
400	37	0.0015	0.037
450	32	0.0013	0.032
500	25	0.0010	0.025
635	20	0.0008	0.020

*Values are based on the American National Standard for Industrial Wire Cloth (American Standard ASTM - E 11).

Packaging & Shipping

1. Packed into sealed PE bags, 100 pcs/bag to 200 pcs/bag depending on the product size
2. Put into standard export carton
3. Wrapped the outer carton with PE stretch film to prevent damage during transportation

The label contains the following standard information:
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

	Port to Port	Door to Door
Express(DHL, UPS, FEDEX, EMS)		1 - 5 days
Air Freight	1 - 5 days	4 - 10 days
Sea Freight(FCL)	15 - 30 days	20 - 35 days
Sea Freight(LCL)	15 - 30 days	22 - 37 days

 

Company Profile

Established in 1983, Taizhou Share Filters Co. Ltd. has been specializing in the production of precision monofilament and multifilament filter fabrics and filter components in polyamide, polyester, polypropylene, polyethylene and metallic mesh.

Our filter products are used in a wide range of different filtration fields such as home appliance, automotive, irrigation, hydraulic, medical and health, food and beverage, electronics and aerospace, along with many other industrial applications.

At Share, from yarn to product, every phase of production is carefully monitored, employing frequent in-house testing and rigorous inspection to ensure consistent quality at every step of production. Mesh thickness, open area, mesh count and air permeability are all subject to strict controls which result in high quality final products.

Each batch of our filter meshes undergoes a meticulous process involving at least twelve distinct steps, ensuring the ultimate production of high-quality filtering products. The steps of SHARE filter mesh production procedure are: 
 

Yarn→Raw yarn inspection→Warping arranging→Drawing in heddle→Drawing in reed→Weaving→Initial survey→Washing→Heat setting treatment→Physical properties inspection→Products inspection→Product→Fabricated filter and screens if needed→Molded plastic filters if needed

Based on customer's sample, print, drawing or application, SHARE filter mesh can be further processed into various types of cut-to-size filter stamped discs, pieces, shapes, ribbons, tubes, bags, injection molded components etc. 

Here are some examples of our filter products including roll, pieces, discs and shapes, continuous ribbon and tube, tube cuts, custom size bag and plastic injection molded mesh insert filter etc.

FAQ

1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We are in Taizhou city, Zhejiang province China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

7. What kind of payment terms do you accept?
T/T and LC and more.

8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.

9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.

10. Regarding custom-made filter orders, do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.

11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.