Precision Mirco Rated Nylon Filter Mesh for Nylon Molded Plastic Filter Component

• Customization: Available
• Material: Nylon
• Layers: Single
• Model NO.: SG- Precision Mirco Rated Nylon Filter Mesh
• Usage: Liquid Filter, Air Filter, Solid Filter
• Type: Nylon Filter Mesh
• Hole Shape: Square
• Structure: Single Network
• Color: White, Yellow, Black
• Mesh Opening: 3um to 2500um
• Properties: Resistant to Abrasion and Chemicals
• Application: Automotive Filters, Filters for Agricultural etc
• Certificate: SGS RoHS ISO9001
• Transport Package: Plastic Bag and Carton
• Specification: 100% nylon, Customised roll or piece or shape
• Trademark: SHARE FILTERS
• Origin: Zhejiang, China
• HS Code: 5911200010
• Production Capacity: 10, 000 Meters/Day

Product Description

Product Description

Nylon is the most popular and economical synthetic fiber in the world.

It is widely used in clothing as one of its characteristics is that it can be dyed easily in spite of being a synthetic fiber. Synthetic fiber is a fiber made from a synthetic resin called "polyamide", which uses petroleum as the main raw material.

Often compared with polyester, nylon has higher water absorption rate, unrivaled strength resistant to cyclic deformation, is robust against friction and bending, and is highly elastic and wrinkle-resistant as it's characteristics.

Specifications

Precision Nylon Filter Mesh Specifications
Fabric Number	Mesh  count		Thread Diameter	Mesh  Opening	Open  Area	Fabric Thickness	Weight
No.	cm mesh/inch		micron	micron	%	micron	g/m2
JPP5	5	12	500	1500	56	850	271
JPP6	6	16	400	1267	58	780	208
JPP7	7	18	350	1079	57	675	186
JPP8	8	20	350	900	52	685	212
JPP9	9	24	250	860	60	455	145
JPP10	10	25	300	700	49	576	195
JPP12	12	30	250	583	49	470	162
JPP12	12	35	300	533	41	585	234
JPP14	14	40	300	414	34	595	273
JPP16	16	40	200	425	46	370	139
JPP16	16	50	250	375	36	485	217
JPP20	20	50	150	350	49	375	98
JPP20	20	50	200	300	36	385	173
JPP24	24	60	150	267	41	285	117
JPP28	28	70	120	237	44	215	87
JPP30	30	76	120	213	41	225	94
JPP32	32	80	100	213	46	165	69
JPP36	36	90	100	178	41	178	78
JPP40	40	100	100	150	36	190	87
JPP43	43	110	80	152	43	135	60
JPP48	48	120	80	130	38	145	62
JPP56	56	140	60	120	44	85	44
JPP59	59	150	60	110	42	98	46
JPP64	64	160	60	100	37	105	50
JPP72	72	180	50	90	41	82	39
JPP80	80	200	50	75	36	90	43
JPP100	100	250	40	60	36	65	35
JPP120	120	305	40	43	25	70	29
JPP130	130	330	40	37	23	75	31
JPP140	140	355	30	38	33.7	60	33
JPP150	150	381	30	34	30.25	52	26
JPP165	165	420	30	28	20.7	51	29
JPP180	180	460	30	25	19.5	58	31
JPP200	200	510	30	16	10.2	58	35

 

 

Properties

Heat Resistance	Softening point : 230-235ºC Melting point : 250-260ºC
Specific Gravity	1.14
Chemical Resistance	Dissolves with partial decomposition in concentrated hydrochloric acid, concentrated sulfuric acid, and filtered nitric acid. Shows almost no decrease in strength with 50% caustic soda solution and 28% ammonia solution.
Weather Resistance	Slight decrease in strength and minor yellowing in some cases.
Insect and Mold Resistance	Completely resistant

Main Fiber Chemical Properties

Artificial or Synthetic Fiber Chemical Resistance Comparison
Fiber Type	Continuous Working Temp.	Max. Working Temp.	Filtration Characteristic	Abrasion Resistance	Hydrolysis Resistance	Acid Resistance	Alkalis Resistance	Oxidation Resistance
PVC	75ºC	80ºC	Good	Excellent	Excellent	Excellent	Excellent	Good
PP	90ºC	100ºC	Good	Good	Excellent	Excellent	Excellent	Poor
PA	110ºC	115ºC	Moderate	Excellent	Poor	Moderate	Good	Moderate
PAN Copolymer	120ºC`	130ºC	Good	Good	Good	Moderate	Moderate	Good
PET	135ºC	150ºC	Excellent	Excellent	Poor	Moderate	Poor	Good
m-Aramide	180ºC	220ºC	Excellent	Excellent	Moderate	Moderate	Moderate	Good
PPS	190ºC	200ºC	Excellent	Good	Excellent	Excellent	Excellent	Moderate
Polyimide	240ºC	280ºC	Excellent	Moderate	Good	Good	Moderate	Excellent
Polyertrafluoroethylene	250ºC	280ºC	Moderate	Good	Excellent	Excellent	Excellent	Excellent
Fiberglass	250ºC	280ºC	Moderate	Moderate	Excellent	Poor	Moderate	Excellent

 

Filter Material Selection

 At SHARE, we are specialists in precision synthetic filter fabrics. We offer a comprehensive selection of monofilament fabrics:

Polyester
Polypropylene
Polyamide (nylon)
Polyethylene
PTFE
PVDF

and more, to suit every process and even the most challenging demands. 

Applications

Automotive filters
Filters for agricultural instruments
Filtration of paints
Filtration of powder and liquid chemicals
Acoustic speaker nets

and more.

Know-How

What is Plain Weave(PW) and Twill Weave(TW) for Filter Mesh
 

Plain weave is made by crossing the warp and weft yarns with each other, which is the simplest weave among textile structures. Well-regulated and highly durable textile fabrics can be created as there are many points where the threads cross each other (structure points). It is also resistant to friction.
Since the warp and weft yarns appear on the front and rear surfaces of the textile uniformly, it is sometimes difficult to make a distinction between the front side and the rear side compared to other structures.
 

Twill weave is a structure created by intersecting warp and weft yarns. Each yarn is woven by at least skipping two or more of the opposing yarn either over or under. Slanting ribs like "/" can be seen as a diagonal pattern on the fabric surface. This slanting line is called the "twill line."
Twill weave yard has a slightly lower durability, but is more flexible and has a glossy texture compared to plain weave as the warp of a twill weave yarn will cover a larger surface area. (warp yarns are floated in a wider area).
As there are fewer interlacing threads, high-density textile fabrics with fewer spaces can be created.
A weave in which the weft yarns are crossed by two upper and two lower warp yarns is called "2/2 twill weave", and weaves in which weft yarns are crossed by two upper and one lower and three upper and one lower warp yarns are called "2/1 twill weave" and "3/1 twill weave," respectively. A wide variety of structures that cannot be realized with a plain weave can be created.
 

 

Custom Filter Element

SHARE can manufacture from simple die-cut filter pads to complex laser-cut and ultrasonically welded plastic parts on a molded plastic bracket.
Our high-precision fabrics are used to produce everything from simple parts such as tapes, discs, flat shapes or more complex applications such as filter screens, filter bag, filter cartridges, pleated cartridges, tubular filter elements, filter candles, and more. SHARE develops and manufactures filter elements on request according to your specifications.

Here are a few examples of our custom-made products designed, developed and manufactured by SHARE with processing technologies.  It enables customers to find the suitable products for their application:

Ultrasonic Slitting
Mesh materials are slit while crushing the edge with ultrasonic vibration.

Tube Processing
Meshes are welded into tubes by the methods called ultrasonic welding and thermal welding.

We have two tube welding types:
Lap Welding (Jointed Surface)
High welding strength. The productivity is low and small-sized parts cannot be welded.

and 

Corner or Edge Welding (Jointed Edge)
Welding strength is low, but productivity is high and even small-sized parts can be welded.
 

Laser Cutting Process
Products of all shapes and sizes can be processed with laser beam and the fraying of the product edges can be prevented.
 

Sewing 
Various shapes and sizes can be sewn to meet customer demands.
The thickness and color of the threads, as well as the use of a patch, can be customized in different ways.

Precision plastic Injection Molding 
The filter material is inserted into the injection moulding tool, positioned and overmoulded or insertmolded with plastic. 
Created from a variety of mesh types and plastic materials, SHARE manufactures high quality molded plastic filters for a variety of applications. 

 

FAQ

1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983. We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We are in Taizhou city, Zhejiang province China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

7. What kind of payment terms do you accept?
T/T and LC and more.

8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.

9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.

10. Regarding custom-made filter orders, do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.

11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner