Synthetic Woven Fabrics and Filters for Filtration and Screening, Customization, Full Traceability, Consistent Reliable Performance and Lot-to-Lot Accuracy

• Material: Chemical Fiber
• Application: Industry, Food and Beverage, Medicine
• Type: Resin Filter
• Filter Connector: Flat Connector
• Filtration Grade: Medium Filter
• Activated Carbon Filter Type: Compact
• Model NO.: SG-SF-01
• Cetificate: SGS RoHS Reach
• Micron Rating: 3um to 4mm
• Frame Material: ABS, PP, HDPE, POM, PA66, PA6+GF, TPE, TPU, PBT
• Mesh Material: Nylon, Polyester, Polypropylene, Stainless Steel
• Color: White, Black, Custom Colors
• Technology: Plastic Injection Molding
• Production Lead Time: Normally 5 to 30 Days
• Your Benefits: Custom, Accuracy&Reliability, Ease of Installation
• Applications: Automotive, Medical, Industrial, Appliance
• Transport Package: PE Bag and Cartons
• Specification: Customised Filters
• Trademark: SHARE FILTERS
• Origin: China
• HS Code: 84219910
• Production Capacity: 50, 000PCS/Day

Product Description

Product Description

SHARE offers a comprehensive selection of synthetic filter mesh, cut pieces and plastic molded filters, available in custom or standard formats to suit your applications and specifications in various industries, including automotive, medical, home appliance, chemicals, irrigation, agriculture, food and many others.


We provide


1. Synthetic filter mesh

• Nylon, polyester, polypropylene materials(food grade available)
• Monofilament and plain weave
• Eco-friendly, reusable and recycled
• Precision mesh opening from 3um to 4mm, open area from 1% to 92%
• Good dimensional stability, great strength, strong abrasion, chemical and thermal resistance

2. Cut pieces

• Hot cutting technologies(innovated cold, laser, heat and ultrasonics facilities)
• Clean, smooth, sealed, non-fraying edge
• Available in almost any size and shape
• Proceeded and packaged in cleanrooms upon request

3. Plastic molded filters

• Custom size and shape (cone, cylinder, disc, pleated, panel or specialised filters)
• Maximum material selection (for both plastic and mesh)
• Clean smooth surface
• High flow rate
• Chemical pH range 1-14
• Great heat resistance 
• Manufacturing expertises and experiences support

Customers trust SHARE filtration solutions for customization, full traceability, consistent reliable performance and lot-to-lot accuracy. We help customers with their application at every stage of development to make sure quality mesh filters at competitive price with fast delivery.

Product Parameters

Item Name	Synthetic Woven Fabrics and Filters For Filtration And Screening
Manufacturer	Taizhou Share Filters Co., Ltd
Brand	SHARE FILTERS
Plastic We Often Use	ABS, PP, HDPE, POM, PA66, PA6+GF, TPU, PBT
Filter Fabrics We Often Use	1. Synthetic Filter Meshes Polyamide filter mesh, polyester filter mesh, polypropylene filter mesh, polyethylene filter mesh 2. Metallic Filter Mesh Stainless steel filter mesh, brass filter mesh, other alloy filter meshes 3. Other filter fabrics and filter felts
Plastic Color	Black white blue yellow red and any Pantone colors
Filter Mesh Color	Natural white or custom color
Micron Rating	3 um to 4mm
Product Forms	Rolls, discs, pieces, ribbons, sheets, tubes, bags, pleated elements, plastic molded filters
Product Size	Customizable size according to customer needs and applications
Sample	Available upon request
Processing Technology	Cold stamping, laser cutting, heat slitting, ultrasonics cutting, sewing, plastic inset molding and over molding
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, self-inspections, spot inspections and final inspections at every stage of the process
Features	Precision mesh opening Excellent surface particle release, easy to clean  Wide range of plastic and variety of filter media available Consistency and quality, reduced cost and maintenance, ease of installation and replacement Adaptable to any system configuration Long life in aggressive environments Environmentally friendly (fully recyclable)
Your Benefits	40 years of application expertise and manufacturing experience to support customers Complete filtration solution with competitive pricing Daily status update Fast delivery 24/7 aftersales service support
Applications	Agricultural, aerospace,  air filtration, automotive, Beverages, biotechnology, building trades, Chemical analysis, clean rooms, cleaning products, clothing,  Computers, confectionery, construction, consumer durables, cosmetics, Dairy products, dental, domestic appliances, drinks, Electronics, fishing, flour, food,  furniture, Gas, grain, health care, heating, hotels, Industrial engineering, laboratory, livestock, Machine tooling, manufacturing, medical, mesh filters, Metalworking, military, mining, Oil, petroleum, pharmaceutical, plastics, printing and publishing, pulp, paper, Quarrying, refining, restaurants, Semiconductors, shipping, smelting, space, steel, sugar, swimming pools, Textile, timber, tobacco production, toys, transport, Utilities, ventilation, waste management, water purification.

 

Synthetic Filter Mesh

At SHARE, we produce filter materials characterized by precise mesh openings, open area and mesh thickness by ourselves. The most commonly filter material are the following:

Polyamide mesh (Nylon): Resistance to acids is limited and dependent on the concentration and temperature. Excellent resistance to alkalis, including caustic soda and caustic potash. Chemical performance against organic solvents is very good. Temperature resistant from 0 to 115 °C when dry, 95 to 100 °C in water.

Polyester mesh: Resistant to most acids. Not resistant to alkalis. Temperature resistant from -75 to +150 °C (for short periods), up to 135 °C for longer requirements.

PP mesh: Humidity resolution at 95% rel. air moisture and 25 °C is less than 0,01%. Resistant to alkalis, even in high concentrations. Use with organic solvents is limited. Temperature resistant from 0 to +100 °C (for short periods), up to 90 °C for longer requirements.

 

Fiber Chemical Resistance Comparison
Fiber Type	Continuous Working Temp.	Max. Working Temp.	Filtration Characteristic	Abrasion Resistance	Hydrolysis Resistance	Acid Resistance	Alkalis Resistance	Oxidation Resistance
PVC	75ºC	80ºC	Good	Excellent	Excellent	Excellent	Excellent	Good
PP	90ºC	100ºC	Good	Good	Excellent	Excellent	Excellent	Poor
PA	110ºC	115ºC	Moderate	Excellent	Poor	Moderate	Good	Moderate
PAN Copolymer	120ºC`	130ºC	Good	Good	Good	Moderate	Moderate	Good
PET	135ºC	150ºC	Excellent	Excellent	Poor	Moderate	Poor	Good
m-Aramide	180ºC	220ºC	Excellent	Excellent	Moderate	Moderate	Moderate	Good
PPS	190ºC	200ºC	Excellent	Good	Excellent	Excellent	Excellent	Moderate
Polyimide	240ºC	280ºC	Excellent	Moderate	Good	Good	Moderate	Excellent
Polyertrafluoroethylene	250ºC	280ºC	Moderate	Good	Excellent	Excellent	Excellent	Excellent
Fiberglass	250ºC	280ºC	Moderate	Moderate	Excellent	Poor	Moderate	Excellent

Remarks:
PVC=Polyvinylchloride
PP=Polypropylene
PA=Polyamide/Nylon
PET=Polyester

Cut Pieces

Customers have different requirements for filtration & separation, and relying only on single fabrication technology is not sufficient to meet the challenges of today's demanding filtration market. Therefore, after years of developments, SHARE has developed expertise in almost all processing technologies, including cold cut&stamping, heat slitting, laser cutting, ultrasonics cutting, sewing, pleating, and injection molding etc. 

We are able to convert our precision woven filter mesh fabrics(mainly PA, PET, PP) into various cut-to-size and cut-to-length discs, tubes, tube cuts, ribbons, shapes, sections, bags. These are just a few examples that SHARE processes with cold cutting, heat cutting, sewing and ultrasonics welding technology.

SHARE Fabricated Product	SHARE  Fabrication Capabilities
	COLD	HEAT	ULTRASONICS	LASER
Continuous & tubular ribbons	Ribbon	Ribbon	Ribbon
		Double seam tubular ribbon	Double seam tubular ribbon
		Multiple layer ribbon	Multiple Layer ribbon
			Multiple layer tubular ribbon
			Single seam tubular ribbon
Tubes & Rectangles	Filter segment, two sides heat cut, two sides cold cut		Rectangle, four sides ultrasonically cut
		Rectangle, two sides heat cut and two sides ultrasonically cut
	Tube, two open ends	Tube, two open ends, hot wire cut
			Tube, one end sealed	Tube, two open ends,  laser cut
			Tube special execution (single/double layer)
			Biopsy bag with or without flaps
Shapes	Cold punched part (single layer)		Punched part (single or multiple layer)	Single layer shapes,  laser cut
Pleated Element			Pleated pack (ultrasonically cross cut)
			Pleated cartridges (ultrasonically sealed)
Cone Shaped (Truncated)			Single seam
			Double seam (single/double layer)

 

Plastic Molded Filters

When we receive your your print, specification, drawing, sample or application environment, our experienced sales and application engineers will assess and customize plastic filters step by step according to the information you provided. Before we start to produce your molded filters, the main factors we consider are as follows:

1. Mesh size or the size of the particle you need to filter
2. Mesh material and housing material (consider the working condition)
3. Mesh thread diameter, mesh thickness, opening area
4. Chemical compatibility: housing and filter mesh, caustic, acidic, organic solvent etc.
5. Operating conditions: temperature, pressure drop, flow etc.
6. Physical connections: for easy installation and replacement
The first step in making injection molded products is creating the molds(moulds). The accuracy of these molds is critical because it directly affects the quality of the final products. Here's how we make our molds:

1. We start by examining the product drawings.
2. Then, we create a "Design for Manufacturability" report (DFM).
3. Next, we use mold flow analysis to plan the mold's design.
4. We create detailed tooling drawings.
5. Finally, we make the mold.

Once the mold is ready, we produce a few test samples to check if they meet the right dimensions. If they do, we send these samples to customers for their approval. If there are any issues, we adjust the mold or the production settings and make new samples for testing.

After our customer approves the samples, we move on to purchasing raw materials and quality checks. Then, we mix materials, do the molding, and trim the products, with multiple quality checks along the way. Finally, we assemble and package the order. Once everything is ready, we share a packing list with customers to coordinate shipments.

Why SHARE

By vertical integration of our global supply chain and expertise, our extensive manufacturing and production facilities, our experiences of filtration team, as well as our materials management, we take end-to-end control of all the steps in the manufacturing process, including weaving, fabrication, molding. Our ability to efficiently manufacture products not only ensures repeatable product quality, but also maintains a steady supply chain, reduces production costs and shortens lead times for our customers.

Whether you want to improve the quality or reduce the cost of your existing filter component, plan a new filtration application, or need assistance with specifications and design validation, SHARE is here for you. Our specialist problem solving skills are ready to address any challenges you encounter.

We aim to offer the most reliable and cost effective filter solutions for all filtration applications. SHARE application speciallists with decades of years experiences will help you select the best filter solution for your application. 

Contact SHARE today for additional information and how we can help you with your specific filtration requirements.

FAQ

1. Who are we?

Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We are in Taizhou city, Zhejiang province China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

7. What kind of payment terms do you accept?
T/T and LC and more.

8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.

9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.

10. Regarding custom-made filter orders, do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.

11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.