| Customization: | Available |
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| Material: | Polyethylene |
| Layers: | Single |
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At SHARE, we make high-quality precision open mesh filter fabrics from synthetic fibers in nylon, polyester, polypropylene and polyethylene. Our filter mesh are with great accuration and regular even square holes, food grade, very good dimensional stability and no any chemicals treatment in the production process.
We are able to convert filter mesh fabrics into various specific sizes and shapes such as discs, stampings, tubes, ribbons, shapes, cut-to-size sections, pleated elements, bags, plastic molded filter and many more. We customize mesh components to fit our customers' needs and enhance our fabrics with special treatments to improve their performance.
| Functionality Comparison of SHARE Precision Filter Mesh | ||||||
| Material | Nylon | Polyester | Polyethylene | Polypropylene | ||
| PA6 | PA66 | PET | PE | PP | ||
| Tension (g/D) | Normal conditions | 6.4-9.5 | 6.5-9.5 | 6.3-9.0 | 5.0-9.0 | 7.5-9.0 |
| Humid conditions | 5.9-8.0 | 6.0-8.5 | 6.3-9.0 | 5.0-9.0 | 7.5-9.0 | |
| Strength ratio for humidity (%) | 84-92 | 90-95 | 100 | 100 | 100 | |
| Strength against hooking (g/D) | 10.7-14.3 | 11.0-14.5 | 9.0-11.0 | 6.2-13.0 | 11.0-14.0 | |
| Strength of knot (g/D) | 5.4-6.5 | 4.0-6.0 | 4.3-4.8 | 3.5-5.7 | 4.5-6.0 | |
| Elongation (%) | Normal conditions | 16-25 | 15-22 | 7-17 | 8-35 | 15-25 |
| Humid conditions | 20-30 | 20-28 | 7-17 | 8-35 | 15-25 | |
| Elasticity (%) at 3% extension | 98-100 | 98-100 | 95-100 | 85-97 | 90-100 | |
| Initial extensional resistance (Apparent Young's modulus) | (g/D) | 27-50 | 40-60 | 90-160 | 35-100 | 40-120 |
| (kg/m2) | 280-510 | 400-600 | 1100-2000 | 300-850 | 330-1000 | |
| Specific gravity | 1.14 | 1.38 | 0.94-0.96 | 0.91 | ||
| Moisture percentage | Nominal value | 4.5 | 0.4 | 0 | 0 | |
| Normal conditions 20ºC, 65% RH | 3.5-5.0 | 0.4-0.5 | 0 | 0 | ||
| Other conditions 20ºC | 20%RH:1.0-1.8 | 20%RH:0.1-0.3 | 20%RH:0 | 20%RH:0 | ||
| 95%RH:8.0-9.0 | 95%RH:0.6-0.7 | 95%RH:0-0.1 | 95%RH:0-0.1 | |||
| Heat resistance | Softening point | 180ºC | 230ºC-235ºC | 238ºC-240ºC | 100ºC-115ºC | 140ºC-160ºC |
| Fusion point | 215ºC-220ºC | 250ºC-260ºC |
255ºC-260ºC Combusts gradually while melting. Not self-combustible |
125ºC-135ºC Combusts gradually while melting |
165ºC-173ºC Combusts gradually while melting |
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| Weather resistance (influence of exposure) | Strength deteriorates slightly and color may change slightly | Almost no influence | Strength deteriorates slightly | Strength deteriorates slightly | ||
| Acid resistance | Dissolved and partially decomposed by concentrated hydrochloric acid, concentrated sulfuric acid or concentrated nitric acid | Almost no influence by concentrated hydrochloric acid, 75% sulfuric acid or concentrated nitric acid | Almost no influence by concentrated hydrochloric acid or concentrated sulfuric acid | Almost no influence by emperature hydrochloric acid, emperature sulfuric acid or emperature nitric acid | ||
| Alkaline resistance | Shows little variation in strength when exposed to concentrated caustic soda solution and concentrated ammonia solution | Shows little variation in strength when exposed to 10% caustic soda solution and concentrated ammonia solution | Shows little variation in strength when exposed to concentrated caustic soda solution | Shows little variation in strength when exposed to emperature caustic soda solution and emperature ammonia solution | ||
| Resistance to other chemicals | Good chemical resistance | Good chemical resistance | Shows little variation | Shows little variation | ||
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Solvent resistance General solvent: alcohol, ether, benzene, acetone, gasoline, tetra chloroethylene |
Not soluble by general solvents: phenol(phenol,m-cresol etc.), dissolved by concentrated formic acid, expanded by glacial acetic acid, and melted by heat | Not soluble by general solvents: dissolved by heated m-cresol, heated o-chlorophenol, heated emperature, dimethylformamide or 40ºC phenol/ethane tetrachloride liquid mixture | Insoluble in alcohol, ether, and acetone. Expands when exposed to benzene and gasoline at high emperature. Slowly dissolves in perchloroethylene and ethane tetrachloride at high temperatures | Insoluble in alcohol, ether, and acetone. Expands when exposed to benzene at high emperature. Slowly dissolves in perchloroethylene, ethane tetrachloride, carbon tetrachloride, cyclohexanone, monochlorobenzene, tetrahydronaphthalene, xylene, and toluene at high temperatures | ||
| Generally used dyes | Acid, dispersed, and reactive chrome dyes | Carrier dyeing or high temperature dyeing with dispersed, naphthol, vat, or soluble vat dye | Generally dyed through solution dying with pigments | Generally dyed through solution dying with pigments. Dyeing with dispersed dyes (for polypropylene) is also possible | ||
| Insect and mold resistance | Perfect resistance | Perfect resistance | Perfect resistance | Perfect resistance | ||
| Processing Technologies | Ultrasonic slitting & welding | Heat cutting & slitting | Laser cutting & slitting | Cold cutting & stamping & punching | Sewing |
| Fabrication Method | Mesh materials are slitted while crushing the edge with ultrasonic vibration | Mesh materials are slitted by heat treatment (temperature close to melting point) | Almost all shapes and sizes can be processed with laser beam |
Mesh are cut by cold slitting or punching | Various shapes and sizes can be sewn to meet customer demands |
| Edge Quality | Very clean cut edges | Closed edge due to melting |
Heat-sealed, non-fraying edges | Non-sealed edge | Sewed edge |
| Advantage | Small material build-up Narrow tolerances possible |
Possible for most mesh fabrics |
High flexibility |
The most economical process, possible for all fabrics. |
Very suitable for filter bags, the thread, patch and stitch can be customized on demand. |
| Item name | Customer-Specific Fabricated PE Mesh Filter |
| Manufacturer | Taizhou Share Filters Co. Ltd. |
| Brand | SHARE FILTERS |
| Samples availability | Free samples are on demand |
| Material | Polyethylene, other materials such as PES PA PP are available. |
| Color | White or other colors |
| Fabrication shape | Round, square, rectangular, trapezoidal, circular, etc. It can be customized according to your request or drawings |
| Mesh size range | 25-4000 microns for your option. Our application experts will provide professional advices on mesh size if you are unsure about it. |
| Product process | Cold, heat, ultrasonic, laser, sew, injection mold |
| Features | Almost unlimited range of shapes (various technologies) Suited for healthcare applications (FDA compliant, sterile treatment) Traceability (label) Non-fraying edges (depending on selected technology) |
| Certificate | ISO19001 SGS ROHS REACH |
| Application | Liquid filtration, medical filtration, and semi finished fabricated mesh filters are particularly suitable for use in injection molding processes |
SHARE precision filter mesh can be further processed into customer-specific fabricated shapes, such as stampings, discs, pieces, strips, ribbons, tubes, pleated element, bags etc. Multilayer fabrics are available in tube or ribbon configurations. Fabricated filters are essential for insert molding.
We are happy to advise the best fabrication technology such as cold, heat, laser, ultrasonic and sew according to customers application and requirement.
Here are some examples of our fabrication polyethylene filters:
Polyethylene strip cut by laser and welded by ultrasonics
Polyethylene laser cut round shape for over-molded filter
Polyethylene over-lapped ultrasonic welded cylinder tube
Polyethylene filter bag with welded seams for medical filters
1. Who are we?
Established in 1983, SHARE offers a comprehensive range of industrial filter fabrics from 3 micron to 2500 microns openings: nylon filter mesh, polyester filter mesh, polypropylene filter mesh, polyethylene filter mesh, metallic filter mesh, PPS, PTFE, PEEK, etc., and we convert filter fabrics to fabricated filters and injection molded filters.
Our product & solution:
1. Precision filter fabrics
Precision woven filter mesh from 3 micron to 2500 microns openings in nylon, polyester, polypropylene, polyethylene, stainless steel etc.
2. Fabricated filters
Converting filter meshes into various sizes and shapes such as stampings discs, ribbons, tubes, cut-to-size sections, pleated elements, belts, bags etc.
3. Molded filters
Combining filter mesh and thermoplastic to create custom-specific plastic molded filters for industries.
Our products and solutions for filtration, separation and sifting are applied to a wide range of industries, such as home appliances, automotive, irrigation, medical and healthcare, food and beverage, milling, electronics, aerospace etc.
2. Where is your factory located? How can I visit there?
We located in Taizhou city, Zhejiang province in China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.
3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.
4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.
5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.
6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team.
7. What kind of payment terms do you accept?
T/T and LC and more.
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