Based on customer drawings or requirements, SHARE filter mesh can be further processed into various types of cut-to-size filter stamped pieces, shapes, ribbons etc.
1. Processing Technologies Comparison
| |
Cold Cutting |
Laser Cutting |
Ultrasonic Cutting |
| Cutting Principle |
Mechanical cutting |
High-power density laser beam |
Ultrasonic vibration and heat transfer |
| Features |
Traditional, easy to handle |
Accurate, fast, automated |
Smooth, accurate, no deformation, no warping, mesh openings < 400 µm |
| Precision |
Moderate |
High |
High |
| Speed |
Moderate |
High |
Moderate |
| Automation |
Low |
High |
Moderate |
| Deformation |
Possible |
Minimal |
None |
| Edge Quality |
Non-sealed edge |
Heat-sealed edge, clean, minimal defects |
Smooth, no defects, non-fraying edge |
| Applications |
All fabrics |
Various diverse applications, such as leather, textiles |
High-end fabrics |
2. Fabricated Mesh Processing:
Meshes are fabricated into pieces, ribbons and shapes by the methods called ultrasonics, laser and cold cut, including cold cutting/punching/slitting/stamping, heat slitting/cutting, ultrasonic stamping/slitting/pleating/welding/waves, laser cutting/slitting/stamping.
Edge quality(zoom in) comparison by ultrasonics, laser and cold cut:
3. Filter Shape Parameter Table:
| Name: |
Filter Stamped Pieces Discs Shapes Ribbons by Laser Cut Ultrasonic Cut Cold Cut for Injection Molding |
| Factory |
Taizhou Share Filters Co., Ltd. |
| Brand |
SHARE FILTERS |
| Material: |
Our precision filter mesh in Nylon(PA) , polyester(PET), polypropylene(PP), polyethylene(PE) |
| Shape or Piece diameter |
Down to 2mm |
| Shape Length |
Up to 500 meters |
| Shape Type: |
Tublar, round, square, rectangular, trapezoidal, circular, etc. can be customized according to your drawings |
| Specification: |
Customizable |
| Processing Technologies |
Cold cutting/punching/slitting/stamping, heat slitting/cutting, ultrasonic stamping/slitting/pleating/welding/waves, laser cutting/slitting/stamping |
| Filtration accuracy: |
3um to 2500um |
| Thickness: |
0.04-2.0 mm |
| Features: |
Great precision and regular square holes
Smooth surface for easy particle separation
Good dimensional stability
No chemicals treatment or additive |
| Quality Control |
Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment |
| Scope of application: |
Water, oil, lubricating oil, food and drink, liquid medicine, paint, chemicals, alcohol etc. |
4. Filter Shapes Gallery:
5. Your benifits of Share Fabricated Filter Shapes:
Almost unlimited range of shapes (various technologies)
Suited for healthcare applications (FDA compliant, sterile treatment)
Traceability (label)
Non-fraying edges (depending on selected technology)
6. Applications:
Mesh shapes molded into filters are widely used and applied in industries, such as automotive, irrigation, chemical processing, home appliance, food and beverage, medical and health, aerospace, electronics.
7. Packaging and Shipping:
Mesh discs and shapes are packed into sealed PE bags(double-layer packaging for medical parts). The label contains the following standard information:
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.
| |
Port to Port |
Door to Door |
| Express(DHL,UPS,FEDEX, EMS) |
|
1 - 5 days |
| Air Freight |
1 - 5 days |
4 - 10 days |
| Sea Freight(FCL) |
15 - 30 days |
20 - 35 days |
| Sea Freight(LCL) |
15 - 30 days |
22 - 37 days |
8. About Share Fabricated Filter Mesh Parts:
Established in 1983, SHARE(China) has the ability to engineer woven fabrics into finished or partly finished products. With its industrial lines and long-standing experience, we provide fabrics cut to size, lot-to-lot consistency and high quality custom fabricated components, in almost any requested shapes.
We are happy to advise the best fabrication technology according to your drawing or application.
9. Keywords of Share Filter Shapes:
Filter Pieces, Filter Discs, Filter Shapes, Filter Ribbons, Filter Tubes, Filter Components, Filter Segments, Filter Plates, Filter Sheets, Filter Strips, Filter Sections, Filtering Piece, Filter Element, Segment Cuts, Filter Pipe Segments, Mesh Pieces, Filter Cartridge, Filter Media, Tube Cut
10. Frequently Asked Questions:
1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.
2. Where is your factory located? How can I visit there?
We located in Taizhou city, Zhejiang province. By train, we are one hour away from Hangzhou and two hours away from Shanghai.
3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.
4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.
5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.
6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team.
7. What kind of payment terms do you accept?
T/T and LC and more.
8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.
9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.
10. Do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.
11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.
12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.
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