Custom Polyester Nylon Polypropylene Filter Mesh Cylinder, Tubes, Vertical and Oblique Seam, Ultrasonic Welding, No Burrs, No Material Build up

• Customization: Available
• Material: Plastic
• Layers: Single
• Model NO.: SG-FT- 01
• Usage: Liquid Filter, Air Filter, Solid Filter
• Type: Filter Disc
• Hole Shape: Square
• Structure: Single Network
• Shape: Cylinder, Tube, Rectangles
• Micron Rating: 3um to 2500um
• Processing Technologies: Laser, Ultrasonics or Hot Cut Welding
• Seam Type: One Seam, Double-Seam, Over-Lapping Seam
• Tube Diameter: Down to 1cm
• Tube Length: Cut to Segment or Continuous Rolls up to 500m
• Advantages: Strong Strength, Burr Free, Precision Opening
• Transport Package: PE Bag, Carton
• Specification: Cut to Order
• Trademark: SHARE FILTERS
• Origin: Zhejiang, China
• HS Code: 59112000
• Production Capacity: 1000, 000 Pieces/ Day

Product Description

Product Description

SHARE FILTERS has the capability to design and manufacture mesh tubes using ultrasonic welding, tailored to meet the specific needs of our customers.

Compared to laser welding and heat welding, ultrasonic welding offers advantages such as precise and strong seams, no burrs and no material build-up. The weld seams can be customized in various configurations, including single seam, double seam, three-side seams, straight seam or oblique/diagonal seam etc.

 

Additionally, we can combine ultrasonic welding with ultrasonic stamping, heat cutting or laser cutting to fulfill customer custom requirements.
 

Mesh Filter Tubes

 

• Various materials: PA PET PP PE
• Cut to length and cut to size.
• Fabric tubes and rectangles with two open ends.
• Ultrasonic sealing for one end if needed.
• Suitable for molded cylindrical filters.
• Production technology: cold, heat, ultrasonics, laser depending on your required edge quality.
• We are happy to advise the best fabrication technology according to your specification, drawing or application.

 

1. Mesh Tubes Specifications

Item Name	Mesh Filter Tubes & Tubing
Factory	Taizhou Share Filters Co., Ltd.
Brand	SHARE FILTERS
Material	Our precision filter mesh in Nylon(PA). Polyester(PET), polypropylene(PP), polyethylene(PE) are available.
Tube diameter	Down to 1cm
Tube length	Up to 500 meters
Shape	Tubes, rectangles
Specification	Customizable
Processing technologies	Cold, laser, thermal and ultrasonics welding
Welding types	Overlapping welding and corner or edge welding
Seam types	Single seam, double seam and overlapping seam
Micron ratings	3um to 4000um
Thickness	0.04-3.0 mm
Features	Mesh filter tube made of food grade nylon material. With a precise mesh design, even the smallest particles can be effectively captured. With superior filtration performance, your filter remains free of impurities and contaminants. Available in a wide range of micron ratings, opening area, thread diameters and thickness. Can be further processed into various types of custom plastic molded filters
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Applications	Mesh tubes can be molded to plastic filters by SHARE and widely used and applied in industries, such as automotive, irrigation, chemical processing, home appliance, food and beverage, medical and health, aerospace, electronics.

2. Tubes Types

Single seam, double seam and overlapping seam by

     1) Lap Welding (Jointed Surface)                                                                                      2) Corner or Edge Welding (Jointed Edge)
         High welding strength                                                                                                         Low Welding strength, but the productivity is high 
         The productivity is low and small-sized parts can't be welded.                                          and even small-sized parts can be welded.      
 

3. Nylon Chemical Resistance Chart

Fiber Chemical Resistance Comparison
Fiber Type	Continuous Working Temp.	Max. Working Temp.	Filtration Characteristic	Abrasion Resistance	Hydrolysis Resistance	Acid Resistance	Alkalis Resistance	Oxidation Resistance
PVC	75ºC	80ºC	Good	Excellent	Excellent	Excellent	Excellent	Good
PP	90ºC	100ºC	Good	Good	Excellent	Excellent	Excellent	Poor
PA	110ºC	115ºC	Moderate	Excellent	Poor	Moderate	Good	Moderate
PAN Copolymer	120ºC`	130ºC	Good	Good	Good	Moderate	Moderate	Good
PET	135ºC	150ºC	Excellent	Excellent	Poor	Moderate	Poor	Good
m-Aramide	180ºC	220ºC	Excellent	Excellent	Moderate	Moderate	Moderate	Good
PPS	190ºC	200ºC	Excellent	Good	Excellent	Excellent	Excellent	Moderate
Polyimide	240ºC	280ºC	Excellent	Moderate	Good	Good	Moderate	Excellent
Polyertrafluoroethylene	250ºC	280ºC	Moderate	Good	Excellent	Excellent	Excellent	Excellent
Fiberglass	250ºC	280ºC	Moderate	Moderate	Excellent	Poor	Moderate	Excellent

Remarks:
PVC=Polyvinylchloride
PP=Polypropylene
PA=Polyamide/Nylon
PET=Polyester

4. SHARE Converting Capabilities

Customers have different requirements for filtration & separation, and relying only on single fabrication technology is not sufficient to meet the challenges of today's demanding filtration market. Therefore, after years of developments, SHARE has developed expertise in almost all processing technologies, including cold cut&stamping, heat slitting, laser cutting, ultrasonics cutting, sewing, pleating, and injection molding etc. 

SHARE Fabricated Product	SHARE  Fabrication Capabilities
	COLD	HEAT	ULTRASONICS	LASER
Continuous & tubular ribbons	Ribbon	Ribbon	Ribbon
		Double seam tubular ribbon	Double seam tubular ribbon
		Multiple layer ribbon	Multiple Layer ribbon
			Multiple layer tubular ribbon
			Single seam tubular ribbon
Tubes & Rectangles	Filter segment, two sides heat cut, two sides cold cut		Rectangle, four sides ultrasonically cut
		Rectangle, two sides heat cut and two sides ultrasonically cut
	Tube, two open ends	Tube, two open ends, hot wire cut
			Tube, one end sealed	Tube, two open ends,  laser cut
			Tube special execution (single/double layer)
			Biopsy bag with or without flaps
Shapes	Cold punched part (single layer)		Punched part (single or multiple layer)	Single layer shapes,  laser cut
Pleated Element			Pleated pack (ultrasonically cross cut)
			Pleated cartridges (ultrasonically sealed)
Cone Shaped (Truncated)			Single seam
			Double seam (single/double layer)

Packaging & Shipping

SHARE mesh tubes are packed into sealed PE bags(double-layer packaging for medical parts). The label contains the following standard information:

item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

	Port to Port	Door to Door
Express(DHL,UPS,FEDEX, EMS)		1 - 5 days
Air Freight	1 - 5 days	4 - 10 days
Sea Freight(FCL)	15 - 30 days	20 - 35 days
Sea Freight(LCL)	15 - 30 days	22 - 37 days

 

Company Profile

Established in 1983, SHARE(China) has the ability to engineer woven fabrics into finished or partly finished products. With its industrial lines and long-standing experience, we provide fabrics cut to size, lot-to-lot consistency and high quality custom fabricated components, in almost any requested shapes. 

We are happy to advise the best fabrication technology according to your drawing or application.

FAQ

1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We are located in Taizhou city, Zhejiang province. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

7. What kind of payment terms do you accept?
T/T and LC and more.

8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.

9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.

10. Do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.

11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.