| Customization: | Available |
|---|---|
| Application: | Industry, Food and Beverage, Medicine, Textile, Metallurgy |
| Type: | Resin Filter |
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Molded Tubular Filter typically consists of a tubular structure with an internal filtering mesh designed to capture, separate, or remove solid particles, impurities, or contaminants from the fluid or gas. It is commonly used in various industrial and application contexts to maintain the cleanliness of systems and ensure that fluids or gases are not contaminated when passing through pipelines or equipment.
The design of a tubular filter and the mesh size of filter mesh can be customized based on customers specific requirements of the application.
Please send us your print, specification, drawing, sample or application environment, and our experienced engineers will customize mesh insert filters according to the information you provided. The main factors we consider making the molded filters are as follows:
1. Mesh size or the size of the particle you need to filter
2. Mesh material and housing material (consider the working condition)
3. Mesh thread diameter, mesh thickness, opening area
4. Chemical compatibility: housing and filter mesh, caustic, acidic, organic solvent etc.
5. Operating conditions: temperature, pressure drop, flow etc.
6. Physical connections: for easy installation and replacement
| Item Name | Molded Tubular Filter for Solid-Gas Separation and Solid-Liquid Filtration |
| Manufacturer | Taizhou Share Filters Co., Ltd |
| Brand | SHARE FILTERS |
| Commonly Used Housing Material | ABS, PP, HDPE, POM, PA66, PA6+GF, TPU, PBT |
| Commonly Used Filter Material | Precision PA PET PP PE Steel |
| Color | Black white blue yellow red and any colors based on Pantone color code |
| Mesh Size | 2500 microns down to 3 microns |
| Dimension and Size | Customizable due to customer needs |
| Sample | Available upon your request |
| Processing Technology | Insert/over injection molding |
| Quality Control | ISO 9001. Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, self-inspections, spot inspections and final inspections at every stage of the process |
| Feature |
1. Control Flow Rates
2. Improve Process Media Purity
3. Boost Cleanliness
4. Greater Accuracy
5. Better Productivity
6. Prolong Equipment Lifespan
7. Lower Contamination Frequency
|
| Scope of Applications | 1. Home appliance 2. Automotive 3. Irrigation 4. Hydraulic 5. Medical and health 6. Food and beverage 7. Electronics and aerospace And many more |
• Food grade if required
• Long life filters
• High dust holding capacity
• Excellent filtration efficiency
• Low pressure drop
• Resistance to common solvent
• Consistency and quality
• Non-shedding properties
• Good thermal stability
• Good chemical resistance
• High mechanical strength
• High workability
• Environmentally friendly (fully recyclable)
• Many years of expertise
The first step in making injection molded products is creating the molds. The accuracy of these molds is critical because it directly affects the quality of the final products. Here's how we make our molds:
1. We start by examining the product drawings.
2. Then, we create a "Design for Manufacturability" report (DFM).
3. Next, we use mold flow analysis to plan the mold's design.
4. We create detailed tooling drawings.
5. Finally, we make the mold.
Once the mold is ready, we produce a few test samples to check if they meet the right dimensions. If they do, we send these samples to customers for their approval. If there are any issues, we adjust the mold or the production settings and make new samples for testing.
After our customer approves the samples, we move on to purchasing raw materials and quality checks. Then, we mix materials, do the molding, and trim the products, with multiple quality checks along the way. Finally, we assemble and package the order. Once everything is ready, we share a packing list with customers to coordinate shipments.
1. Packed into sealed PE bags, 100 pcs/bag to 200 pcs/bag depending on the product size
2. Put into standard export carton
3. Wrapped the outer carton with PE stretch film to prevent damage during transportation
The label contains the following standard information:
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.
| Port to Port | Door to Door | |
| Express(DHL, UPS, FEDEX, EMS) | 1 - 5 days | |
| Air Freight | 1 - 5 days | 4 - 10 days |
| Sea Freight(FCL) | 15 - 30 days | 20 - 35 days |
| Sea Freight(LCL) | 15 - 30 days | 22 - 37 days |
Established in 1983, Taizhou Share Filters Co. Ltd. has been specializing in the production of precision monofilament and multifilament filter fabrics and filter components in polyamide, polyester, polypropylene, polyethylene and metallic mesh.
With 40 years of expertise and experience from precision filter mesh materials to filter components, SHARE has the capability to tailor our products to your exact application through our outstanding manufacturing capabilities and automated fabrication processes(cutting, calendering, welding, slitting, sewing, pleating, molding, and more).
Here are some of our typical products including rolls, pieces, discs and shapes, continuous ribbons and tubes, tube cuts, custom bags and plastic molded filters etc.
1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.
2. Where is your factory located? How can I visit there?
We are in Taizhou city, Zhejiang province China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.
3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.
4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.
5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.
6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team.
7. What kind of payment terms do you accept?
T/T and LC and more.
8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.
9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.
10. Regarding custom-made filter orders, do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.
11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.
12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.
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