Insert Molding Automotive ABS Esp Brake Filters

• Material: Chemical Fiber
• Application: Industry, Automobile
• Type: Brake ABS Esp Filter
• Filter Connector: Flat Connector
• Filtration Grade: PRE Filter
• Activated Carbon Filter Type: Compact
• Model NO.: SG-FD-FS-09
• Cetificate: SGS RoHS Reach
• Custom Availability: Yes, According to Drawing or Sample
• Custom Brand: Yes
• Microns: 1um-2500um
• Housing Material: Thermoplastic Resin
• Housing Color: Black, White, Yellow, Blue or Any Pantone Color
• Filter Mesh: PA, PE, Steel etc.
• Mesh Size: 40 Microns to 160 Microns
• Product Process: Insert Molding
• Lead Time: Normally 5 to 10 Days
• Benefits: Precision Filter Size, Custom, Easy Installation
• Transport Package: PE Bag and Cartons
• Specification: Customised Filters
• Trademark: SHARE FILTERS
• Origin: China
• HS Code: 84219910
• Production Capacity: 10, 000PCS/Day

Product Description

Product Description

Brake filters are fundamental components in the automotive industry, especially for vehicles equipped with advanced safety systems like ABS (Anti-lock Braking System) and ESP (Electronic Stability Program). These filters are specifically designed to safeguard the hydraulic circuit and, most importantly, the wheel speed sensors from contamination by metallic dust and debris.

The ABS and ESP systems rely heavily on the data provided by wheel speed sensors to function effectively. These sensors continuously monitor the rotational speed of each wheel. In the event of sudden braking or slippery road conditions, the ABS and ESP systems use this data to make rapid adjustments to prevent wheel lockup, skidding, and loss of control. Accurate wheel speed data is critical for these systems to perform their lifesaving functions.

However, the environment within the ABS/ESP hydraulic circuit can be hostile, with components like brake pads, rotors, and calipers generating metallic dust during normal operation. Without proper filtration, this dust can find its way into the hydraulic fluid, leading to contamination. If contaminated fluid reaches the wheel speed sensors, it can interfere with their accuracy, potentially causing them to misread wheel speeds.

Brake filters, such as the advanced solutions developed by SHARE specialists, serve as a defense against this contamination. SHARE filters are meticulously engineered to trap and remove metallic particles, ensurring that the hydraulic fluid remains clean and free from harmful debris. By doing so, they protect the wheel speed sensors, allowing them to provide accurate data to the ABS and ESP systems. Brake filters ensures these advanced safety systems operate as normal, providing drivers with the confidence and security.

Furthermore, maintaining clean and efficient brake filters is essential for the long-term reliability of ABS and ESP systems. Routine filter replacement and maintenance prevent costly repairs and downtime.

Our advantages:

1. SHARE excels in innovative design to solve filtration issues, even in tight spaces, for improved final product performance.
2. SHARE offers standard filter mesh (40-160 microns) in steel, PA, PES, PP, PEEK for quick prototyping and uses advanced materials and designs for product effectiveness.

 

Product Parameters

 

Item Name	SHARE FILTERS Insert Molding Automotive ABS ESP Brake Filters
Manufacturer	Taizhou Share Filters Co., Ltd
Brand	SHARE FILTERS
Resistance to high temperature	Up to 160°C
Mesh Sizes	40 microns to 160 microns
Housing resin	Nylon (PA), Acetal (POM), Thermoplastic Elastomers (TPE), Polypropylene (PP), Polyphenyle Sulfide (PPS), Polybutylene Terephthalate (PBT)
Housing Color	Black white blue yellow red and any Pantone colors
Filter Mesh	PA, PE, PES, Steel etc.
Types of weave	Plain weave, Twill weave, Plain Dutch weave, Reverse Dutch weave, Twill Dutch weave
Dimensions and size	Customizable due to customer needs
Process Technology	Insert molding
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Application	Brake systems, ABS systems, ESP systems

 

Filter Mesh Selection

The central part of our molded filters is the precision filter mesh, which has constant even openings and smooth surface for effective filtration. Our filter mesh, ranging from 1 micron to 4000 microns, perfectly matches the filtration needs of our customers. With our team's 40 years of expertise and experience, we can choose the optimal filter mesh material from the following options to provide the best solution for your specific application:

Nylon filter mesh (1 to 3233 microns)
Polyester filter mesh (15 to 4400 microns)
Polypropylene filter mesh (75 to 3360 microns)
Polyethylene filter mesh (25 to 4000 microns)
Stainless steel filter mesh (10 to 2337 microns)

Housing Resin Selection

Understanding material properties is crucial in injection molding. It greatly affects the quality, appearance, and cost of our molded products. Our team has 40 years of knowledge and experience in this area, and we apply it to benefit our customers' projects.

We work with a wide range of materials, including various thermoplastics like PA, PP, PC, POM, PET, ABS, and Peek, as well as thermosetting materials like PE, Epoxy, and Silicon. We also handle combinations like glass fiber-reinforced plastics. When designing molds, we always consider the material's properties, and we can even suggest alternative materials that may improve quality or reduce costs for our customers.
 

Thermoplastics Chemical and Environmental Resistance Comparison
Abbreviation	Polymers	Weak Acids	Strong Acids	Weak Alkalis	Strong Alkalis	Organic Solvents	Alcohols	Hydro Carbons	Fuels	Gamma Radiation	UV Radiation
PP	Polypropylene	E	G1	E	E	P3	G	F	F	P	F
PA 6/6	Nylon 6/6	G	P	E	F	E	G	G	G	F	P
PA 6	Nylon 6	G	P	E	F	E	G	G	G	F	F
PA 6/10	Nylon 6/10	G	P	E	F	E	G	F	G	F	F
PA 11	Nylon 11	G	P	E	F	G	P	G	G	F	F
PA 6/12	Nylon 6/12	G	P	E	F	G	P	G	G	F	F
PA	Amorphous Nylon	G	P	E	F	F	P	F	F	F	F
PA 12	Nylon 12	G	P	E	F	G	P	E	G	F	F
PA 6/6	Impact-Modified Nylon 6/6	G	P	E	F	G	P	F	G	F	F
PAA	Polyarylamide	G	P	E	F	E	G	G	G	F	F
PC	Polycarbonate	E	F1	F	P	P3	G	P	P	G	F
PS	Polystyrene	E	F1	G	G	P3	G	P	P	G	P
SAN	Styrene Acrylonitrile	G	G2	G	G	P4	P	P	P	G	P
ABS	Acrylonitrile Butadiene Styrene	E	G1	E	E	P4	P	P	P	G	P
HDPE	High Density Polyethylene	E	G1	E	E	G5	E	G	G	F	P
LDPE	Low Density Polyethylene	E	G	E	E	G	E	F	G	F	F
POM	Acetal	P	P	F	P	E	F	G	G	P	P
PSU	Polysulfone	E	E	E	E	G	G	P	P	G	F
PBT	Polybutylene Terephthalate	G	P	P	P	E	G	P	G	G	F
PET	Polyethylene Terephthalate	G	P	P	P	E	G	P	G	G	F
TPUR	Ester-based Thermoplastic Polyurethane Elastomer	F	P	F	P	P	F	E	G	F	P
TPUR	Ether-based Thermoplastic Polyurethane Elastomer	F	P	F	P	P	F	G	F	F	P
PPS	Polyphenylene Sulfide	E	E	E	E	G	E	E	G	G	G
PES	Polyethersulfone	E	P	E	E	P3	F	P	F	G	F
TEEE	Polyether-Ester Block Copolymer Thermoplastic Elastomer	G	P	F	P	P/E8	E6	P/E8	E	P	G
PMMA	Acrylic	P	P	G	F	P	P	P	F	G	G
PEI	Polyetherimide	E	E	E	P	P4	F	P	F	G	F
PEEK	Polyetheretherketone	E	E	E	E	E	E	E	G	G	G
PEK	Polyetherketone	E	E	E	E	E	E	E	G	G	G
RTPU	Rigid Thermoplastic Polyurethane	G	G	F	G	P4	P	P	F	F	P
PC/ABS	Polycarbonate/ABS Alloy	E	G1	G	F	P3	P	P	P	G	F
SBC	Styrenic Block Copolymer Thermoplastic Elastomer	E	G	E	G	P3	G	P	P	P	P
TPV	Thermoplastic Vulcanizate	E	G	E	G	P3	E	F7	F7	P	F
PEBA	Polyether-Block-Amide Thermoplastic Elastomer	E	E	E	E	E	E	E	E	F	E
PMP	Polymethylpentene	E	G1	E	E	P3	G	P	F	G	F
PFA	Perfluoroalkoxy	E	E	E	E	E	E	E	G	G	G
ETFE	Ethylene Tetrafluoroethylene	E	E	E	E	E	E	E	G	G	G
PVDF	Polyvinylidene Fluoride	E	E	E	E	E	E	E	G	G	G
LCP	Liquid Crystal Polymer	E	E	E	E	E	E	E	G	G	G
PEKEKK	Polyetherketoneetherketoneketone	E	E	E	E	E	E	E	G	G	G
PPA	Polyphthalamide	E	G	E	G	E	G	E	G	G	F
PEKK	Polyetherketoneketone	E	E	E	E	E	E	E	G	G	G
TPI	Thermoplastic Polyimide	E	E	E	E	E	E	E	E	E	E
PSU/PC	Polysulfone/Polycarbonate Alloy	E	G	G	G	F	G	F	G	F	F
HTN	High Temperature Nylon	F	P	E	F	G	G	P	G	F	F
SPS	Syndiotactic Polystyrene	E	E	E	E	G	G	F	F	F	F
PTT	Polytrimethylene Terephthalate	G	P	P	P	E	G	P	G	G	F
TPO	Thermoplastic Polyolefin	E	G1	E	E	P3	G	F	F	P	F

E - Excellent  G - Good   F - Fair   P - Poor
1 - Attacked by oxidizing acids.  2 - Attacked by sulfuric acid.  3 - Soluble in aromatic and chlorinated hydrocarbons. 
4 - Soluble in ketones and esters, aromatic and chlorinated hydrocarbons. 5 - Below 176 degrees F (80 degrees C).
6 - At ambient temperature.       7 - Property retention with swelling.            8 - Varies with hardness.

Mold Design And Order Process

The first step in making injection molded products is creating the molds. The accuracy of these molds is critical because it directly affects the quality of the final products. Here's how we make our molds:

1. We start by examining the product drawings.
2. Then, we create a "Design for Manufacturability" report (DFM).
3. Next, we use mold flow analysis to plan the mold's design.
4. We create detailed tooling drawings.
5. Finally, we make the mold.

Once the mold is ready, we produce a few test samples to check if they meet the right dimensions. If they do, we send these samples to customers for their approval. If there are any issues, we adjust the mold or the production settings and make new samples for testing.

After our customer approves the samples, we move on to purchasing raw materials and quality checks. Then, we mix materials, do the molding, and trim the products, with multiple quality checks along the way. Finally, we assemble and package the order. Once everything is ready, we share a packing list with the customer to coordinate shipments.

Our Product Range

From precision filter mesh materials to filter components, SHARE has the capability to tailor our products to your exact needs through our automated fabrication processes. These processes include die cutting, calendering, welding, slitting, sewing, pleating, molding, and more.

FAQ

1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory since 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into different sizes, shapes and molding mesh with plastic into different plastic filters.

2. How long does a quotation take?
In most cases, we respond within two days. If something in RFQ need be confirmed, we will notify you soon.

3. How quickly can you get my order finished?
Production lead time is based on the quantity. Usually, it takes 5 to 15 working days for us to complete for mass production once you pay the order.

4. What about your quality control?
Self-inspection in every process by the production operator. Spot inspection and final inspection executed by QC.

5. What kind of payment terms do you accept?
T/T and LC and more.

6. What's your largest advantage?
SHARE specialize in high precision injection molded plastic screen filters with professional technical team and quality guarantee and management for more than 30 years.

7. Can plastic molded filter specifications be customized?
Yes, the filter's materials, dimensions, shape, construction method, mesh size, and applications are all fully customizable by SHARE.

8. Do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be better for us to proceed.
If you don't have drawing, it doesn't matter. SHARE can consult with you to make a drawing based off a description or image of the filter you may have. No drawing is necessary to get started.

9. How do I know my design will be kept confidential?
We sign and adhere to any non-disclosure or confidentiality agreement with our customers. We also have a strict confidential policy within our factory and never allow any proprietary information to be disclosed to a third party.

10. What are the common weaving types for plastic molded filters?
Plain weave mesh is the most common, but other options such as twill weave mesh are also used. The benefit of using plain weave mesh is that it is the most popular and affordable.

11. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.