Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding

Product Details
Customization: Available
Material: Chemical Fiber
Application: Industry, Food and Beverage, Medicine
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Registered Capital
6000000 RMB
Plant Area
1001~2000 square meters
  • Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding
  • Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding
  • Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding
  • Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding
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  • Overview
  • Product Description
  • Product Parameters
  • Fabrication Capabilities
  • Packaging & Shipping
  • Company Profile
  • FAQ
Overview

Basic Info.

Model NO.
SG-IMF-07
Filter Connector
Flat Connector
Filtration Grade
Medium Filter
Activated Carbon Filter Type
Compact
Cetificate
SGS RoHS Reach
Micron Rating
3um-2500um
Frame Material
ABS, PP, HDPE, POM, PA66, PA6+GF, TPE, TPU, PBT
Mesh Material
Nylon or Polyester Mesh
Color
White, Black, Custom Colors
Technology
Micro Injection Molding
Production Lead Time
Normally 5 to 30 Days
Your Benefits
Custom, Accuracy&Reliability, Ease of Installation
Applications
Automotive, Sanitary, Packaging, Painting
Transport Package
PE Bag and Cartons
Specification
Customised Filters
Trademark
SHARE FILTERS
Origin
China
HS Code
84219910
Production Capacity
50, 000PCS/Day

Product Description

Product Description


SHARE produce high quality customized micro molded filters for a variety of applications:  oil, water and air, such as automotives, sanitary, packaging, opainting, water treatment, medical and healthcare, chemical processing industries.

Micro molding is a specialized manufacturing process for producing extremely small, high precision thermoplastic parts with micron tolerances. Rapid injection of thermoplastic or resin into the cavity creats the high speed production of the component or part.

 
Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding
SHARE micron mold filter examples
 
Water Dispenser Filter
Nylon PA6 mesh insert moulded with PP plastic


Share has established clean rooms. Our clean rooms are equipped with advanced fabrication machines such as heat slitters, ultrasonic slitters, laser cutters, and injection molding machines.

All our products related to pharmaceutical, medical and food industries are produced, processed and packed in cleanrooms.
Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding
Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding
Mesh insert molding is a process of injecting melted plastic into a mold that has mesh inserts inside. The inserts are our precision filter mesh like PA, PES, PP, PE, creating a flexible filter with accurate openings. The plastic fills the mold and covers the mesh, and then combine a single product with a plastic outside and mesh filter inside.

Plastic injection molding results in a better, more reliable filter because the filter mesh becomes one with the molded part. 
 

Product Parameters

Item Name Micron Filters By Micro Molding
Manufacturer Taizhou Share Filters Co., Ltd
Brand SHARE FILTERS
Commonly Used Plastic Material ABS, PP, HDPE, POM, PA66, PA6+GF, TPU, PBT
Commonly Used Mesh Material 1. Synthetic Filter Meshes
Polyamide filter mesh, polyester filter mesh, polypropylene filter mesh, polyethylene filter mesh
2. Metallic Filter Mesh
Stainless steel filter mesh, brass filter mesh, other alloy filter meshes
3. Other filter fabrics and filter felts
Plastic Color Black white blue yellow red and any Pantone colors 
Micron Rating 2500 microns down to 3 microns
Product Size Customizable according to customer needs and applications
Sample Available upon your request
Processing Technology Plastic insert molding
Quality Control ISO 9001. Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, self-inspections, spot inspections and final inspections at every stage of the process
Feature and benefits
1. Many years of application expertise and manufacturing experience to support customers
(including 
custom design, material selection, tight tolerance mold manufacture, rapid prototyping, validation testing and high or low volume manufacturing)
2. Wide range of molded materials and variety of filter media available
3. Consistency and quality, reduced cost and maintenance, ease of installation and replacement
4. Adaptable to any system configuration
5. Long life in aggressive environments
6. 
Environmentally friendly (fully recyclable)
Applications 1. Home appliance
2. Automotive
3. Irrigation
4. Hydraulic
5. Medical and health
6. Food and beverage
7. Electronics and aerospace
8. 
Industries requiring liquid filtration, dust collection and sifting
And many more

Fabrication Capabilities


Our engineers can help customers with their application at every stage of development including

Custom design
Material selection
Tight tolerance mold manufacture
Rapid prototyping
Validation testing and high or low volume manufacturing


With our support, you can have confidence in the quality and performance of your filters.
Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding
Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding

Packaging & Shipping

1. Packed into sealed PE bags, 100 pcs/bag to 200 pcs/bag depending on the product size
2. Put into standard export carton
3. W
rapped the outer carton with PE stretch film to prevent damage during transportation

The label contains the following standard information:
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

  Port to Port Door to Door
Express(DHL, UPS, FEDEX, EMS)   1 - 5 days
Air Freight 1 - 5 days 4 - 10 days
Sea Freight(FCL) 15 - 30 days 20 - 35 days
Sea Freight(LCL) 15 - 30 days 22 - 37 days

Company Profile

Established in 1983, Taizhou Share Filters Co. Ltd. has been specializing in the production of precision monofilament and multifilament filter fabrics and filter components in polyamide, polyester, polypropylene, polyethylene and metallic mesh.

With 40 years of expertise and experience from precision filter mesh materials to filter components, SHARE has the capability to tailor our products to your exact application through our outstanding manufacturing capabilities and automated fabrication processes(cutting, calendering, welding, slitting, sewing, pleating, molding, and more).

Our filter products are used in a wide range of different filtration fields such as indrustrial and home appliance, automotive, irrigation, hydraulic, medical and health, food and beverage, electronics and aerospace, along with many other industrial applications.

Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding
Delicate Fine Fabric Mesh Overmolding, Plastic Micron Rated Filter Parts by Micron Molding / Moulding, Micromolding

FAQ


1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We are in Taizhou city, Zhejiang province China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.


4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 


7. What kind of payment terms do you accept?
T/T and LC and more.

8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.


9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.


10. Regarding custom-made filter orders, do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.


11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.

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