Custom Made Insert Molded Transmission Filters

• Customization: Available
• Material: Chemical Fiber
• Application: Industry, Automobile
• Model NO.: SG-FD-FS-08-02
• Type: Transmission Filter
• Filter Connector: Flat Connector
• Filtration Grade: PRE Filter
• Activated Carbon Filter Type: Compact
• Cetificate: SGS RoHS
• Custom Availability: Yes, According to Drawing or Sample
• Custom Brand: Yes
• Microns: 1um-2500um
• Housing Material: Thermoplastic Resin
• Housing Color: Black, White, Yellow, Blue or Any Pantone Color
• Filter Mesh: PA, PE, Steel etc.
• Mesh Size: 40 Microns to 160 Microns
• Product Process: Insert Molding
• Lead Time: Normally 5 to 10 Days
• Benefits: Precision Filter Size, Custom, Easy Installation
• Transport Package: PE Bag and Cartons
• Specification: Customised Filters
• Trademark: SHARE FILTERS
• Origin: China
• HS Code: 84219910
• Production Capacity: 10, 000PCS/Day

Product Description

Product Description

SHARE specializes in filtration systems designed to enhance the cleanliness of transmission fluid. Contaminants can enter the transmission fluid in various ways, such as during manufacturing or through the vent, dipstick, and fill tube when checking or filling the fluid level.

Most of the time, these contaminants come from regular wear and tear, like metal bits from gears and bushings or fine fibers from clutch facings. Automatic transmission filters play a crucial role in protecting the transmission by removing these contaminants. This not only extends the transmission's lifespan but also prevents issues like sticking and damage to sensitive shift control valves.

Moreover, in case of a part failure, transmission filter acts as a safeguard, preventing secondary damage to other components and ultimately reducing repair costs.

Our advantages:

1. SHARE excels in innovative design to solve filtration issues, even in tight spaces, for improved final product performance.
2. SHARE offers standard filter mesh (40-160 microns) for quick prototyping and uses advanced materials and designs for product effectiveness.

 

Product Parameters

 

Item Name	SHARE FILTERS Automotive Transmission Filters
Manufacturer	Taizhou Share Filters Co., Ltd
Brand	SHARE FILTERS
Resistance to high temperature	Up to 160°C
Mesh Sizes	40 microns to 160 microns
Housing resin	Nylon (PA), Acetal (POM), Thermoplastic Elastomers (TPE), Polypropylene (PP), Polyphenyle Sulfide (PPS), Polybutylene Terephthalate (PBT)
Housing Color	Black white blue yellow red and any Pantone colors
Filter Mesh	PA, PE, Steel etc.
Types of weave	Plain weave, Twill weave, Plain Dutch weave, Reverse Dutch weave, Twill Dutch weave
Dimensions and size	Customizable due to customer needs
Process Technology	Insert molding
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Application	Automobile transmission systems

 

Filter Mesh Selection

The central part of our molded filters is the precision filter mesh, which has constant even openings and smooth surface for effective filtration. Our filter mesh, ranging from 1 micron to 4000 microns, perfectly matches the filtration needs of our customers. With our team's 40 years of expertise and experience, we can choose the optimal filter mesh material from the following options to provide the best solution for your specific application:

Nylon filter mesh (1 to 3233 microns)
Polyester filter mesh (15 to 4400 microns)
Polypropylene filter mesh (75 to 3360 microns)
Polyethylene filter mesh (25 to 4000 microns)
Stainless steel filter mesh (10 to 2337 microns)

Housing Resin Selection

Understanding material properties is crucial in injection molding. It greatly affects the quality, appearance, and cost of our molded products. Our team has 40 years of knowledge and experience in this area, and we apply it to benefit our customers' projects.

We work with a wide range of materials, including various thermoplastics like PA, PP, PC, POM, PET, ABS, and Peek, as well as thermosetting materials like PE, Epoxy, and Silicon. We also handle combinations like glass fiber-reinforced plastics. When designing molds, we always consider the material's properties, and we can even suggest alternative materials that may improve quality or reduce costs for our customers.
 

Thermoplastics Chemical and Environmental Resistance Comparison
Abbreviation	Polymers	Weak Acids	Strong Acids	Weak Alkalis	Strong Alkalis	Organic Solvents	Alcohols	Hydro Carbons	Fuels	Gamma Radiation	UV Radiation
PP	Polypropylene	E	G1	E	E	P3	G	F	F	P	F
PA 6/6	Nylon 6/6	G	P	E	F	E	G	G	G	F	P
PA 6	Nylon 6	G	P	E	F	E	G	G	G	F	F
PA 6/10	Nylon 6/10	G	P	E	F	E	G	F	G	F	F
PA 11	Nylon 11	G	P	E	F	G	P	G	G	F	F
PA 6/12	Nylon 6/12	G	P	E	F	G	P	G	G	F	F
PA	Amorphous Nylon	G	P	E	F	F	P	F	F	F	F
PA 12	Nylon 12	G	P	E	F	G	P	E	G	F	F
PA 6/6	Impact-Modified Nylon 6/6	G	P	E	F	G	P	F	G	F	F
PAA	Polyarylamide	G	P	E	F	E	G	G	G	F	F
PC	Polycarbonate	E	F1	F	P	P3	G	P	P	G	F
PS	Polystyrene	E	F1	G	G	P3	G	P	P	G	P
SAN	Styrene Acrylonitrile	G	G2	G	G	P4	P	P	P	G	P
ABS	Acrylonitrile Butadiene Styrene	E	G1	E	E	P4	P	P	P	G	P
HDPE	High Density Polyethylene	E	G1	E	E	G5	E	G	G	F	P
LDPE	Low Density Polyethylene	E	G	E	E	G	E	F	G	F	F
POM	Acetal	P	P	F	P	E	F	G	G	P	P
PSU	Polysulfone	E	E	E	E	G	G	P	P	G	F
PBT	Polybutylene Terephthalate	G	P	P	P	E	G	P	G	G	F
PET	Polyethylene Terephthalate	G	P	P	P	E	G	P	G	G	F
TPUR	Ester-based Thermoplastic Polyurethane Elastomer	F	P	F	P	P	F	E	G	F	P
TPUR	Ether-based Thermoplastic Polyurethane Elastomer	F	P	F	P	P	F	G	F	F	P
PPS	Polyphenylene Sulfide	E	E	E	E	G	E	E	G	G	G
PES	Polyethersulfone	E	P	E	E	P3	F	P	F	G	F
TEEE	Polyether-Ester Block Copolymer Thermoplastic Elastomer	G	P	F	P	P/E8	E6	P/E8	E	P	G
PMMA	Acrylic	P	P	G	F	P	P	P	F	G	G
PEI	Polyetherimide	E	E	E	P	P4	F	P	F	G	F
PEEK	Polyetheretherketone	E	E	E	E	E	E	E	G	G	G
PEK	Polyetherketone	E	E	E	E	E	E	E	G	G	G
RTPU	Rigid Thermoplastic Polyurethane	G	G	F	G	P4	P	P	F	F	P
PC/ABS	Polycarbonate/ABS Alloy	E	G1	G	F	P3	P	P	P	G	F
SBC	Styrenic Block Copolymer Thermoplastic Elastomer	E	G	E	G	P3	G	P	P	P	P
TPV	Thermoplastic Vulcanizate	E	G	E	G	P3	E	F7	F7	P	F
PEBA	Polyether-Block-Amide Thermoplastic Elastomer	E	E	E	E	E	E	E	E	F	E
PMP	Polymethylpentene	E	G1	E	E	P3	G	P	F	G	F
PFA	Perfluoroalkoxy	E	E	E	E	E	E	E	G	G	G
ETFE	Ethylene Tetrafluoroethylene	E	E	E	E	E	E	E	G	G	G
PVDF	Polyvinylidene Fluoride	E	E	E	E	E	E	E	G	G	G
LCP	Liquid Crystal Polymer	E	E	E	E	E	E	E	G	G	G
PEKEKK	Polyetherketoneetherketoneketone	E	E	E	E	E	E	E	G	G	G
PPA	Polyphthalamide	E	G	E	G	E	G	E	G	G	F
PEKK	Polyetherketoneketone	E	E	E	E	E	E	E	G	G	G
TPI	Thermoplastic Polyimide	E	E	E	E	E	E	E	E	E	E
PSU/PC	Polysulfone/Polycarbonate Alloy	E	G	G	G	F	G	F	G	F	F
HTN	High Temperature Nylon	F	P	E	F	G	G	P	G	F	F
SPS	Syndiotactic Polystyrene	E	E	E	E	G	G	F	F	F	F
PTT	Polytrimethylene Terephthalate	G	P	P	P	E	G	P	G	G	F
TPO	Thermoplastic Polyolefin	E	G1	E	E	P3	G	F	F	P	F

E - Excellent  G - Good   F - Fair   P - Poor
1 - Attacked by oxidizing acids.  2 - Attacked by sulfuric acid.  3 - Soluble in aromatic and chlorinated hydrocarbons. 
4 - Soluble in ketones and esters, aromatic and chlorinated hydrocarbons. 5 - Below 176 degrees F (80 degrees C).
6 - At ambient temperature.       7 - Property retention with swelling.            8 - Varies with hardness.

Mold Design And Order Process

The first step in making injection molded products is creating the molds. The accuracy of these molds is critical because it directly affects the quality of the final products. Here's how we make our molds:

1. We start by examining the product drawings.
2. Then, we create a "Design for Manufacturability" report (DFM).
3. Next, we use mold flow analysis to plan the mold's design.
4. We create detailed tooling drawings.
5. Finally, we make the mold.

Once the mold is ready, we produce a few test samples to check if they meet the right dimensions. If they do, we send these samples to customers for their approval. If there are any issues, we adjust the mold or the production settings and make new samples for testing.

After our customer approves the samples, we move on to purchasing raw materials and quality checks. Then, we mix materials, do the molding, and trim the products, with multiple quality checks along the way. Finally, we assemble and package the order. Once everything is ready, we share a packing list with the customer to coordinate shipments.

Our Product Range

From precision filter mesh materials to filter components, SHARE has the capability to tailor our products to your exact needs through our automated fabrication processes. These processes include die cutting, calendering, welding, slitting, sewing, pleating, molding, and more.

FAQ

1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory since 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into different sizes, shapes and molding mesh with plastic into different plastic filters.

2. How long does a quotation take?
In most cases, we respond within two days. If something in RFQ need be confirmed, we will notify you soon.

3. How quickly can you get my order finished?
Production lead time is based on the quantity. Usually, it takes 5 to 15 working days for us to complete for mass production once you pay the order.

4. What about your quality control?
Self-inspection in every process by the production operator. Spot inspection and final inspection executed by QC.

5. What kind of payment terms do you accept?
T/T and LC and more.

6. What's your largest advantage?
SHARE specialize in high precision injection molded plastic screen filters with professional technical team and quality guarantee and management for more than 30 years.

7. Can plastic molded filter specifications be customized?
Yes, the filter's materials, dimensions, shape, construction method, mesh size, and applications are all fully customizable by SHARE.

8. Do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be better for us to proceed.
If you don't have drawing, it doesn't matter. SHARE can consult with you to make a drawing based off a description or image of the filter you may have. No drawing is necessary to get started.

9. How do I know my design will be kept confidential?
We sign and adhere to any non-disclosure or confidentiality agreement with our customers. We also have a strict confidential policy within our factory and never allow any proprietary information to be disclosed to a third party.

10. What are the common weaving types for plastic molded filters?
Plain weave mesh is the most common, but other options such as twill weave mesh are also used. The benefit of using plain weave mesh is that it is the most popular and affordable.

11. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.