| Customization: | Available |
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| Material: | Nylon |
| Layers: | Single |
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SHARE has been customizing mesh components to fit our customers' needs and applications for decades. We are able to convert filter mesh fabrics into various specific pieces and shapes such as discs, tubes, ribbons, shapes, cut-to-size sections. These are just a few examples that SHARE processes with laser technology.
To ensure precision, speed and the ultimate product quality, SHARE has made significant investments in its state-of-the-art laser cutting operations.
At SHARE, precise filter fabric shapes are created using CAD software and transmitted to high-speed, in house developed custom laser cutting machines. As a result, you can rely on high-speed, outstanding cutting, sealed edges, and the consistent quality required by SHARE's world - class mesh filters - every time.
The main advantages of SHARE laser cutting of mesh filter pieces and shapes:
1. High precision and repeatability
In house developed laser machines with built-in CAD softwares ensure the cut pieces are precise and consistent.
2. Clean, burr free, non fraying cut edges
Woven fabrics can easily fray after cutting, but the heat generated by the laser creates a small weld at the cutting edge. This weld avoids fraying of the yarn.
3. No clamping of filter mesh
Laser cutting is a non-contact cutting technology, so the material doesn't need to be fixed or clamped. There is no damage and contamination to the material and thus increased production speed as roll changes are faster.
4. Extreme high cutting speed
High speed laser machines combined with SHARE custom designed roll-off mechanism to process filter material from rolls instead of sheets. This results in significant faster production times with monthly output at least 10, 000,000 pcs for small filtration discs. Therefore, we ensure prompt delivery for standard orders.
| Item name | Laser cut burr-free nylon screen mesh filter pieces |
| Manufacturer | Taizhou Share Filters Co. Ltd. |
| Brand | SHARE FILTERS |
| Material | 100% nylon monofilament yarn, other materials such as PET PE PP are available. |
| Color | White or other colors |
| Fabrication shape | Round, square, rectangular, trapezoidal, circular, irregualr, etc. It can be customized according to your request or drawings |
| Mesh opening | 3-2500 microns for your option. |
| Product process | Laser cut |
| Sample | Available |
| Features | Almost unlimited range of shapes Suited for healthcare applications Traceability Non-fraying sealed edges |
| Certificate | ISO19001 SGS ROHS REACH |
| Application | Liquid filtration, medical filtration, and semi finished fabricated mesh filters are particularly suitable for use in injection molding processes |
Customers have different requirements for filtration & separation, and relying only on laser cutting technology is not sufficient to meet the challenges of today's demanding filtration market. Therefore, after years of developments, SHARE has developed expertise in almost all processing technologies, including cold cut&stamping, heat slitting, laser cutting, ultrasonics cutting, sewing, pleating, and injection molding etc.
Filter piece and shapes are essential for insert molding. We are happy to advise the best fabrication technology to customers application and requirement.
Here are some examples of our fabrication nylon mesh filters:
Laser&ultrasonics cut nylon single or multiple layer irregular shapes
Laser cut nylon discs, ready for insert molding
Nylon strip ring, cut by laser and then welded by ultrasonics
Nylon cylindrical tube, mesh cut by laser and over-lapped welded to tube by ultrasonics
1. Who are we?
Established in 1983, SHARE offers a comprehensive range of industrial filter fabrics from 3 micron to 2500 microns openings: nylon filter mesh, polyester filter mesh, polypropylene filter mesh, polyethylene filter mesh, metallic filter mesh, PPS, PTFE, PEEK, etc., and we convert filter fabrics to fabricated filters and injection molded filters.
Our product & solution
1. Precision filter fabrics
Precision woven filter mesh from 3 micron to 2500 microns openings in nylon, polyester, polypropylene, polyethylene, stainless steel etc.
2. Fabricated filters
Converting filter meshes into various sizes and shapes such as stampings discs, ribbons, tubes, cut-to-size sections, pleated elements, belts, bags etc.
3. Molded filters:
Combining filter mesh and thermoplastic to create custom-specific plastic molded filters for industries.
Our products and solutions for filtration, separation and sifting are applied to a wide range of industries, such as home appliances, automotive, irrigation, medical and healthcare, food and beverage, milling, electronics, aerospace etc.
2. Where is your factory located? How can I visit there?
We are located in Taizhou city, Zhejiang province in China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.
3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.
4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.
5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.
6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team.
7. What kind of payment terms do you accept?
T/T and LC and more.
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