Woven Screen Filter Tube Segments and Tube Cuts for Further Processing

• Material: Chemical Fiber
• Application: Industry, Food and Beverage, Medicine, Textile, Metallurgy
• Type: Resin Filter
• Filter Connector: Flat Connector
• Filtration Grade: PRE Filter
• Activated Carbon Filter Type: Compact
• Model NO.: SG-FT-Cut to Length
• Shape: Round, Square, Rectangular, Trapezoidal, Circular
• Micron Size: 1um-4000um
• Processing Technologies: Thermal and Ultrasonics Welding
• Edge Quality: Depend on Different Processing, See Details Below
• Seam Style: One Seam, Double-Seam, Over-Lapping Seam
• Tube Diameter: Down to 2mm
• Length: Cut to Segment or Continuous Rolls up to 500m
• Transport Package: Plastic Bags
• Specification: Various size and diameter can be tailored
• Trademark: SHARE FILTERS
• Origin: Zhejiang, China
• HS Code: 59112000
• Production Capacity: 100, 000 Pieces/Week

Product Description

Product Description

The precision filter screen mesh produced by SHARE can be further processed into various types of filter tubes. Based on customer drawings or requirements, we employ different processing methods such as thermal cutting or ultrasonic welding.

	Cold Cutting	Laser Cutting	Ultrasonic Cutting
Cutting Principle	Mechanical cutting	High-power density laser beam	Ultrasonic vibration and heat transfer
Features	Traditional, easy to handle	Accurate, fast, automated	Smooth, accurate, no deformation, no warping, mesh openings < 400 µm
Precision	Moderate	High	High
Speed	Moderate	High	Moderate
Automation	Low	High	Moderate
Deformation	Possible	Minimal	None
Edge Quality	Non-sealed edge	Heat-sealed edge, clean, minimal defects	Smooth, no defects, non-fraying edge
Applications	All fabrics	Various diverse applications, such as leather, textiles	High-end fabrics

1. Edge Quality:

The picture shows the varying effects of these different processing methods on the edge quality of the filter tubes.

2. Tube Processing:

Meshes are welded into tubes with single seam, double seam and overlapping seam by the methods called ultrasonic welding and thermal welding. We have two tube welding types:

     1) Lap Welding (Jointed Surface)                                                                                      2)Corner or Edge Welding (Jointed Edge)
         High welding strength                                                                                                         Low Welding strength, but the productivity is high 
         The productivity is low and small-sized parts cannot be welded.                                       and even small-sized parts can be welded.               

3. Tube Parameter Table:

Name:	Thermal and Ultrasonics Welded Filter Tube Segments and Tube Cuts for Further Processing
Factory	Taizhou Share Filters Co., Ltd.
Brand	SHARE FILTERS
Material:	Our precision filter mesh in Nylon(PA) , polyester(PET), polypropylene(PP), polyethylene(PE)
Tube diameter	Down to 2mm
Tube length	Up to 500 meters
Shape:	Tublar, round, square, rectangular, trapezoidal, circular, etc. can be customized according to your drawings
Specification:	Customizable
Processing Technologies	Thermal and ultrasonics welding
Welding Types:	Overlapping welding and corner or edge welding
Seam:	Single seam, double seam and overlapping seam
Filtration accuracy:	3um to 2500um
Thickness:	0.04-2.0 mm
Features:	Great precision and regular square holes Smooth surface for easy particle separation Good dimensional stability No chemicals treatment or additive
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Scope of application:	Water, oil, lubricating oil, food and drink, liquid medicine, paint, chemicals, alcohol etc.

4. Tube Gallery:
 

 

5. Your benifits of Share Fabricated Filter Tube:

Almost unlimited range of shapes (various technologies)
Suited for healthcare applications (FDA compliant, sterile treatment)
Traceability (label)
Non-fraying edges (depending on selected technology)

6. Applications:

Mesh tubes molded into filters are widely used and applied in industries, such as automotive, irrigation, chemical processing, home appliance, food and beverage, medical and health, aerospace, electronics.

7. Packaging and Shipping:

Mesh tubes are packed into sealed PE bags(double-layer packaging for medical parts). The label contains the following standard information:
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

	Port to Port	Door to Door
Express(DHL,UPS,FEDEX, EMS)		1 - 5 days
Air Freight	1 - 5 days	4 - 10 days
Sea Freight(FCL)	15 - 30 days	20 - 35 days
Sea Freight(LCL)	15 - 30 days	22 - 37 days

8. About Share Fabricated Filter Mesh Parts:

Established in 1983, SHARE(China) has the ability to engineer woven fabrics into finished or partly finished products. With its industrial lines and long-standing experience, we provide fabrics cut to size, lot-to-lot consistency and high quality custom fabricated components, in almost any requested shapes. 

We are happy to advise the best fabrication technology according to your drawing or application.

9. Keywords of Share Filter Tube:

Filter Tube, Tube Cuts, Tube to Length, Sieve Pipe, Mesh Pipe, Screen Tube, Filtration Tube, Fine Mesh Tube, Welding Filter Tube, Welded Filter Tube, Welded Filter Mesh, Ultrasonic Welding Tube, Thermal Welding Tube, Pore Tube, Micron Filte Tube, Tubular Segments, Filter Tube Segments,Cylinderical Cuts, Customized Filter Tube.

10. Frequently Asked Questions:

1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We located in Taizhou city, Zhejiang province. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

7. What kind of payment terms do you accept?
T/T and LC and more.

8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.

9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.

10. Do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.

11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.