Thermal Slitting Heat Cutting PP Filter Mesh Ribbons

• Customization: Available
• Material: Polypropylene
• Layers: Single
• Model NO.: SG-MR-15
• Usage: Liquid Filter, Air Filter, Solid Filter
• Type: Filter Disc
• Hole Shape: Square
• Structure: Single Network
• Forms: Strips, Ribbons
• Edge Quality: Clean, Sealed, Non-Fraying
• Process Technology: Heat Cutting
• Application: Chemical, Automotive, Irrigation, Medical
• Certificate: SGS RoHS Reach
• Transport Package: Poly Bag and Cartons
• Specification: Customised size any shape
• Trademark: SHARE FILTERS
• Origin: Zhejiang, China
• HS Code: 59112000
• Production Capacity: 5, 000meters/Day

Product Description

 

Product Description

SHARE Typical Filter Material	Advantages	Supplied Formats
Nylon (PA6)	Tough, abrasion-resistant, good vibration damping, resistant to solvents, fuels and lubricants	Roll, disc, sheet, ribbon, tube, bag, plastic molded filter
Nylon (PA6.6)	Rigid, stiff, abrasion-resistant, dimensionally stable at heat exposure
Polyester (PET)	High rigidity, high hardness, high chemical resistance, good dimensional stability
Polypropylene (PP)	Good chemical resistance, more heat resistant than PVC

To ensure precision, speed and the ultimate product quality, SHARE has made significant investments in its state-of-the-art heat cutting operations.

Heated knives are used to create fabric strips/ribbons for much many applications such as injection molding, and hot-cut mesh edges are melted to enhance durability. Optical measuring systems measure ribbon width with tight tolerances. As a result, you can rely on high precision, outstanding cutting, closed sealed edges, and the consistent quality required by SHARE's world class mesh filters - every time.

Share offers the most comprehensive selection of woven precision filter mesh in nylon, polyester and PP, at the same time we specialise in custom cut mesh by cold, heat, laser and ultrasonics technologies. Contact us now for more information and discover how our advanced processes can meet your specific needs.

SHARE Full Automatic Heat Cutting Advantages

• Clean, non fraying edges

Woven fabrics can easily fray after cutting, but the heat generated by the hot knives create sealed edges due to melting.
 

• Precision width, down to 5mm

Integration of optical measuring systems ensures tight tolerances for ribbon width, further enhancing the precision of the cutting process.
Our heat slitting mesh width can be down to 5mm.
 

• High cutting speed

High speed heat cutting machines combined with SHARE custom designed roll-off mechanism to process filter material from rolls. This results in significant faster production times. Thus we guarantee fast delivery for normal orders.

SHARE Filter Mesh 

• Surface properties are even and consistent
• Thickness tolerance is within microns through entire rolls and lots
• Cleanliness meets strict standards

SHARE Filter Ribbon

Ribbon form: Single or multilayer ribbon
Cutting technology: Heat, laser and ultrasonics cut

Heat cut edge

• Welded, closed edges
• For all fabric, except PTFE
• Width from 5 mm to 2000 mm

Laser cut edge

• Heat-sealed, non-fraying edges
• High flexibility(Almost all shapes can be cut)
• For all fabric 
• Width from 5 mm to 2000 mm

Ultrasonics cut edge

• Closed edge without rim
• Width from 1 mm to 700 mm
• PA/PP/PET with mesh opening < 280 µm

Your Benefits:

• No fraying edges
• Can be used for medical, pharmaceutical, food applications
• Different types of coils available
• Traceability (label)

Packaging

• Ribbons are packed into welding sealed PE bags 
• Double bagged

Labeling

The label contains the following information:

• Manufacturer
• Material
• Dimensions (width in mm, length in meter)
• Manufacturing date
• Order number
• Roll number

Applications

Our ribbons are used by our customers in various industries, including automotive and aerospace for filter systems, household and industrial settings for filtration purposes, electronic devices for specialized functions, and healthcare applications such as diagnostic test strips, perfusion, and transfusion filters.

 

SHARE Converting Capabilities

Customers have different requirements for filtration, separation and sifting, and relying only on single fabrication technology is not sufficient to meet the challenges of today's demanding filtration market.

With 40 years of expertise and experience from precision filter mesh materials to filter components, SHARE has the capability to tailor our precision filter mesh to your exact application through our outstanding manufacturing capabilities and automated fabrication processes, including cutting, calendering, stitching, gluing, welding, slitting, sewing, pleating, molding and more.

1. Laser Cutting 
Laser cutting produces highly precise fabric parts with a heat-sealed edge. Share uses different laser cutting systems to meet customers various requirements including semi-automated vision systems and fully automated with AI programming.
 

2. Heat Slitting

Heated knives are used to create fabric strips/ribbons for much many applications such as injection molding, and hot-cut mesh edges are melted to enhance durability. Optical measuring systems measure ribbon width with tight tolerances.
 

3. Ultrasonic Slitting

Ultrasonic slitting are often used to produce fabric strips with closed edge, minimal material build-up. Ultrasonic cutting is ideal for precise and clean edge quality, and measurements are conducted using optical systems too.

4. Ultrasonic Stamping

Often used for highly precise fabric parts.
Ultrasonic stamping ensures tight geometric tolerances. The edges are non-fraying. One tool is used for punching and can be used for larger quantities. Optical measuring systems measure dimensions and tolerances.
 

5. Ultrasonic Welding

Ultrasonic welding has accurate, clean welds without introducing secondary materials.
SHARE produces precision plastic cylindrical filters by using ultrasonic welded tubes.
 

6. Pleating

We increase the filter surface through pleating.
Fabrics are firstly welded then pleated together, and cut to size of pleats. 
 

7. Sewing

Sewing and stitching are very suitable for various of mesh filter bags. 
The thread, patch and stitch can be customized on demand.
 

8. Plastic Injection Molding

The filter material is inserted into the injection molding tool, positioned and over molded or insertmolded with plastic. 
Created from a variety of mesh types and plastic materials, SHARE manufactures high quality molded plastic filters for a variety of applications. 

We have created thousands of filtration solutions to help customers achieve the best filtration configuration and solution for various applications, including appliance, electronics, medical and healthcare, automotive, food and beverage, mining, architecture, aerospace etc.

Please feel free to contact us for any filtration inquiry, and our application specialists will be glad to provide our best filtration solution for you.

FAQ

1. Where is your factory located? How can I visit there?
We are located in Taizhou city, Zhejiang province in China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

2. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

3. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

4. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

5. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

6. What's your largest advantage?
One of our core competencies is our excellent converting capabilities from yarn over weaving to converted items with professional technical team and quality guarantee and management for more than 30 years.

7. What kind of payment terms do you accept?
T/T and LC and more.