| Customization: | Available |
|---|---|
| Material: | Nylon |
| Layers: | Single |
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SHARE provides precision filter fabrics for liquid filtration, separation and sifting. With special-made processing machines and equipment, SHARE is capable of heat-sealing, heat-slitting and cold-stamping mesh into different shapes with ultra-clean edge quality, width can be down to 1cm.
We are able to convert filter mesh fabrics into various specific sizes and shapes such as discs, stampings, tubes, ribbons, shapes, cut-to-size sections, pleated elements, bags, plastic molded filter and many more. We customize mesh components to fit our customers' needs and enhance our fabrics with special treatments to improve their performance.
| Processing Technologies | Ultrasonic slitting & welding | Heat cutting & slitting | Laser cutting & slitting | Cold cutting & stamping & punching | Sewing |
| Fabrication Method | Mesh materials are slitted while crushing the edge with ultrasonic vibration | Mesh materials are slitted by heat treatment (temperature close to melting point) | Almost all shapes and sizes can be processed with laser beam |
Mesh are cut by cold slitting or punching | Various shapes and sizes can be sewn to meet customer demands |
| Edge Quality | Very clean cut edges | Closed edge due to melting |
Heat-sealed, non-fraying edges | Non-sealed edge | Sewed edge |
| Advantage | Small material build-up Narrow tolerances possible |
Possible for most mesh fabrics |
High flexibility |
The most economical process, possible for all fabrics. |
Very suitable for filter bags, the thread, patch and stitch can be customized on demand. |
| Item name | Heat-Cutting/Sealing Nylon Mesh Filters with Non-Fraying Clean Edges Quality |
| Manufacturer | Taizhou Share Filters Co. Ltd. |
| Brand | SHARE FILTERS |
| Samples availability | Free samples are on demand |
| Material | Nylon |
| Color | White or other colors |
| Fabrication shape | Round, square, rectangular, trapezoidal, circular, etc. It can be customized according to your request or drawings |
| Mesh size range | 3-2500 microns for your option. Our application experts will provide professional advices on mesh size if you are unsure about it. |
| Product process | Cold, heat, ultrasonic, laser, sew, injection mold |
| Features | Almost unlimited range of shapes (various technologies) Suited for healthcare applications (FDA compliant, sterile treatment) Traceability (label) Non-fraying edges (depending on selected technology) Accurate width according to request(down to 1cm) |
| Certificate | ISO19001 SGS ROHS REACH |
| Application | Liquid filtration, medical filtration, and semi finished fabricated mesh filters are particularly suitable for use in injection molding processes |
| Nylon filter mesh and polyester filter mesh properties comparison | ||
| Property | Nylon | Polyester |
| Tensile strength ( kg/mm2) | 41~67 | 45~75 |
| Breaking elongation | 20~35% | 15~30% |
| Resilience (after 3% fixed elongation) | 95~100% | 90~95% |
| Temperature resistance | < 100 ° C | < 140 ° C |
| Humidity absorption (65% relative moisture,20ºC) |
3.8% | 0.4% |
| Corrosion resistance | Good | Good |
| Mass ratio resistance (Ω/cm°g) | 4.1×1010 | 2×1015 |
| Abrasion resistance | very good | approx. 2/3 of PA |
| Water absorption | 4.40% | 0.40% |
| Benefit of the fabric | long lifetime | less influence in humidity changes |
| Hydrolysis resistance | good | limited |
| Fabric surface structure | standard | slightly rougher |
| Stability to light | limited | limited |
SHARE precision filter mesh can be further processed into customer-specific fabricated shapes, such as stampings, discs, pieces, strips, ribbons, tubes, pleated element, bags etc. Multilayer fabrics are available in tube or ribbon configurations. Fabricated filters are essential for insert molding.
We are happy to advise the best fabrication technology such as cold, heat, laser, ultrasonic and sew according to customers application and requirement.
Here are some sample examples of our fabrication nylon filters:
Nylon strip cut by laser and welded by ultrasonics
Nylon laser cut round shape for over-molded filter
Nylon over-lapped ultrasonic welded cylinder tube
Nylon irregular shape for dryer lint filter
1. Who are we?
Established in 1983, SHARE offers a comprehensive range of industrial filter fabrics from 3 micron to 2500 microns openings: nylon filter mesh, polyester filter mesh, polypropylene filter mesh, polyethylene filter mesh, metallic filter mesh, PPS, PTFE, PEEK, etc., and we convert filter fabrics to fabricated filters and injection molded filters.
Our product & solution
1. Precision filter fabrics
Precision woven filter mesh from 3 micron to 2500 microns openings in nylon, polyester, polypropylene, polyethylene, stainless steel etc.
2. Fabricated filters
Converting filter meshes into various sizes and shapes such as stampings discs, ribbons, tubes, cut-to-size sections, pleated elements, belts, bags etc.
3. Molded filters:
Combining filter mesh and thermoplastic to create custom-specific plastic molded filters for industries.
Our products and solutions for filtration, separation and sifting are applied to a wide range of industries, such as home appliances, automotive, irrigation, medical and healthcare, food and beverage, milling, electronics, aerospace etc.
2. Where is your factory located? How can I visit there?
We are located in Taizhou city, Zhejiang province in China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.
3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.
4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.
5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.
6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team.
7. What kind of payment terms do you accept?
T/T and LC and more.
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