Mesh Insert Injection Molded Anti-Lock Brake Filter for Automotive Applications

• Customization: Available
• Structure: Mobile
• Usage: Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Air Filter, Oil and Gas Separation
• Model NO.: SG-Mesh Insert Molded Anti-Lock Brake Filter
• Type: Automotive Brake Filter
• Mechanical Principle: Ordinary
• Performance: Efficient Filtration
• Plastic Material Color: Black, White, Yellow, Blue or Any Pantone Color
• Filter Material Color: White Yellow Black and More
• Filtration Ratings: From 1um to 2500um
• Product Shape: Cylindrical, Flat, V-Shaped, Conical, Semicircular
• Application: Automotive Brake Systems
• Certificate: SGS RoHS ISO9001
• Transport Package: PE Bag and Standard Export Carton
• Specification: Tailored to Customer Requirements
• Trademark: SHARE FILTERS
• Origin: Zhejiang, China
• HS Code: 84219910
• Production Capacity: 5000 PCS/Day

Product Description

Product Description

The Anti-Lock Braking (ABS) system is designed to prevent skidding by preventing the wheels from locking up during a hard braking situation or when driving on slick roads. The ABS system is an electrical system that controls the brake hydraulics when it senses the wheels are locking up or that one or more wheels are losing traction.

Anti-Lock Brake Filter is a crucial component that ensures the smooth operation of the ABS system by preventing debris from affecting braking performance, enhancing safety on the road.

Modern engines in passenger cars and commercial vehicles increasingly depend on efficient filters to achieve maximum performance. Automotive filters remove harmful particles from the fuel, oil and water systems, improve the quality of the cabin air, help prevent the clogging of valves and sensitive electronic parts, remove water from diesel fuel and thus assist in many ways to ensure the continuing proper performance of the vehicle.

SHARE offers a wide range of surface and depth filtration media that can be formed into almost any kind of shape or combined with other materials to form a multifunctional filter component. We supports drivers' safety and security through the supply of various mesh insert injection molded plastic filters for automotive applications, such as oil filters, gasoline filters, ABS filters, and transmission filters. 

With years of accumulated experience and expertise, advanced equipment, quality raw materials, and rigorous quality control, we take pride in satisfying all customer requirements. Simply provide us with your drawings or specifications, and our engineers will promptly provide you with our precision filter solutions.

 

Product Parameters

 

Item Name	Mesh Insert Injection Molded Anti-Lock Brake Filter for Automotive Applications
Manufacturer	Taizhou Share Filters Co., Ltd
Brand	SHARE FILTERS
Color	Black white blue yellow red and any colors based on Pantone color code
Dimension and Size	Customizable due to customer needs
Filtration Ratings	1 mirco to 2500 microns
Plastic Materials	ABS, PC/ABS, PP, PC, POM(Delrin), Nylon 6, Nylon 6/6, PA 12, HDPE, LDPE, PS(HIPS), Acrylic, SAN/AS, ASA, PVC, UPVC, TPE, TPR, PU, TPU, PET, PEI(Ultem), PSU, PPSU, PPE/PS, PTFE, GPPS, PPO, PES, CA, etc.
Filter Materials	Synthetic filter meshes: polyamide filter mesh, polyester filter mesh, polypropylene filter mesh, polyethylene filter mesh etc. Metallic filter mesh: Stainless steel filter mesh, brass filter mesh, other alloy filter meshes Filter fabrics and filter felts
Filter Processing	Cold cutting/punching/slitting/stamping, heat slitting/cutting, ultrasonic stamping/slitting/pleating/welding/waves, laser cutting/slitting/stamping, insert/over injection molding
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Scope of Applications	Automotive Brake systems

 

Filter Material Selection

 At SHARE, we are specialists in precision synthetic filter fabrics. We offer a comprehensive selection of monofilament and multifilament filter fabrics:

Polyamide (Nylon)
Polyester
Polypropylene
Polyethylene

PTFE, PVDF, PEEK, ETFE, FEP, PFA, ETCFE and more to suit every process and even the most challenging demands. 
 

Artificial or Synthetic Fiber Chemical Resistance Comparison
Fiber Type	Continuous Working Temp.	Max. Working Temp.	Filtration Characteristic	Abrasion Resistance	Hydrolysis Resistance	Acid Resistance	Alkalis Resistance	Oxidation Resistance
PVC	75ºC	80ºC	Good	Excellent	Excellent	Excellent	Excellent	Good
PP	90ºC	100ºC	Good	Good	Excellent	Excellent	Excellent	Poor
PA	110ºC	115ºC	Moderate	Excellent	Poort	Moderate	Good	Moderate
PAN Copolymer	120ºC`	130ºC	Good	Good	Good	Moderate	Moderate	Good
PET	135ºC	150ºC	Excellent	Excellent	Poor	Moderate	Poor	Good
m-Aramide	180ºC	220ºC	Excellent	Excellent	Moderate	Moderate	Moderate	Good
PPS	190ºC	200ºC	Excellent	Good	Excellent	Excellent	Excellent	Moderate
Polyimide	240ºC	280ºC	Excellent	Moderate	Good	Good	Moderate	Excellent
Polyertrafluoroethylene	250ºC	280ºC	Moderate	Good	Excellent	Excellent	Excellent	Excellent
Fiberglass	250ºC	280ºC	Moderate	Moderate	Excellent	Poort	Moderate	Excellent

 

Applications

Oil filters
Gasoline filters
Injector filters
ABS filters
Automobile air conditioner filters
Transmission filters
Brake filters
Power steering filters
Oil control panel filters

Key Words

Anti-Lock Brake Filter
ABS system filter
Anti-skid brake filter
Brake system filter
Anti-lock brake system filter
Brake fluid filter
ABS hydraulic filter
Brake pressure filter
Anti-lock braking system filter
ABS pump filter
Brake control module filter
Electronic brake filter
ABS solenoid filter
Brake actuator filter
Anti-lock brake fluid filter
ABS modulator filter
Brake master cylinder filter
ABS accumulator filter
Brake proportioning valve filter
Anti-lock brake controller filter
ABS sensor filter

Know-How

1. What is Plain Weave(PW) and Twill Weave(TW) for Filter Mesh?
 

Plain weave is made by crossing the warp and weft yarns with each other, which is the simplest weave among textile structures. Well-regulated and highly durable textile fabrics can be created as there are many points where the threads cross each other (structure points). It is also resistant to friction.
Since the warp and weft yarns appear on the front and rear surfaces of the textile uniformly, it is sometimes difficult to make a distinction between the front side and the rear side compared to other structures.
 

Twill weave is a structure created by intersecting warp and weft yarns. Each yarn is woven by at least skipping two or more of the opposing yarn either over or under. Slanting ribs like "/" can be seen as a diagonal pattern on the fabric surface. This slanting line is called the "twill line."
Twill weave yard has a slightly lower durability, but is more flexible and has a glossy texture compared to plain weave as the warp of a twill weave yarn will cover a larger surface area. (warp yarns are floated in a wider area).
As there are fewer interlacing threads, high-density textile fabrics with fewer spaces can be created.
A weave in which the weft yarns are crossed by two upper and two lower warp yarns is called "2/2 twill weave", and weaves in which weft yarns are crossed by two upper and one lower and three upper and one lower warp yarns are called "2/1 twill weave" and "3/1 twill weave," respectively. A wide variety of structures that cannot be realized with a plain weave can be created.
 

2. What are the differences in edge quality between cutting and stamping?
3. What specific processing technologies do you use for prefarbicated filter element?

Custom Filter Element

SHARE can manufacture from simple die-cut filter pads to complex laser-cut and ultrasonically welded plastic parts on a molded plastic bracket.
Our high-precision fabrics are used to produce everything from simple parts such as tapes, discs, flat shapes or more complex applications such as filter screens, filter bag, filter cartridges, pleated cartridges, tubular filter elements, filter candles, and more. SHARE develops and manufactures filter elements on request according to your specifications.

Here are a few examples of our custom-made products designed, developed and manufactured by SHARE with processing technologies.  It enables customers to find the suitable products for their application:

Ultrasonic Slitting
Mesh materials are slit while crushing the edge with ultrasonic vibration.

Tube Processing
Meshes are welded into tubes by the methods called ultrasonic welding and thermal welding.

We have two tube welding types:
Lap Welding (Jointed Surface)
High welding strength. The productivity is low and small-sized parts cannot be welded.

and 

Corner or Edge Welding (Jointed Edge)
Welding strength is low, but productivity is high and even small-sized parts can be welded.
 

Laser Cutting Process
Products of all shapes and sizes can be processed with laser beam and the fraying of the product edges can be prevented.
 

Sewing 
Various shapes and sizes can be sewn to meet customer demands.
The thickness and color of the threads, as well as the use of a patch, can be customized in different ways.

Precision plastic Injection Molding 
The filter material is inserted into the injection moulding tool, positioned and overmoulded or insertmolded with plastic. 
Created from a variety of mesh types and plastic materials, SHARE manufactures high quality molded plastic filters for a variety of applications. 

Call or email us for more information and support about our specific customized molded plastic filters in case you can't find what you need here.

FAQ

1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. How long does a quotation take?
In most cases, we respond within two days. If something in RFQ need be confirmed, we will promptly notify you soon.

3. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

4. What about your quality control?
Our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team.

5. What kind of payment terms do you accept?
T/T and LC and more.

6. What's your largest advantage?
SHARE specialize in high-precision injection molded plastic screen filters with professional technical team and quality guarantee and management for more than 30 years.

7. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.

8. Do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.

9. How do I know my design will be kept confidential?
At SHARE, we take confidentiality seriously. We are willing to sign and adhere to any non-disclosure or confidentiality agreement with our customers. Moreover, we have strict confidentiality policies within our factory, ensuring that no proprietary information is ever disclosed to any third party.

10. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

11. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.