Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc

• Customization: Available
• Material: Nylon
• Layers: Single
• Model NO.: SG-FD-FS-02
• Usage: Liquid Filter, Air Filter, Solid Filter
• Type: Filter Disc
• Hole Shape: Square
• Structure: Single Network
• Shape: Round and Other Shapes
• Micron Size: 4000 Micron Down to 1 Micron
• Processing Technologies: Ultrasonics, Laser, Cold, Heat Cut
• Edge Quality: Depend on Different Processing, See Details Below
• Disc Diameter: Down to 1mm
• Transport Package: PE Bags and Standard Export Cartons
• Specification: Round, various size and diameter can be tailored
• Trademark: SHARE FILTERS
• Origin: Zhejiang, China
• HS Code: 59112000
• Production Capacity: 100, 000 Pieces/Day

Product Description

Product Description

 

Item Name	Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
Manufacturer	Taizhou Share Filters Co., Ltd.
Brand	SHARE FILTERS
Material	Precision filter mesh in Nylon(PA6 and PA6.6)
Micron Rating	4000 micron to 3 micron
Shape Diameter	Down to 1mm, up to 5m
Shape Length	Up to 500 meters
Shape Type	Disc, ribbon, shapes, pleated components in tublar, round, square, rectangular, trapezoidal, circular, etc. Various size and diameter and shape can be tailored according to customer's specification or  drawing
Processing Technologies	Meshes are fabricated into pieces, ribbons and shapes by the methods called ultrasonics, laser and cold cut, including  Cold: cutting/punching/slitting/stamping Cold stamping is the most economical process and provides standard-tolerance pieces with edges that are not sealed. Cold stamping is possible for all fabrics. Piece dimensions range up to 1000 x 1000 mm. Ultrasonic: stamping/slitting/pleating/welding/waves Ultrasonic stamping is available for fabrics having mesh openings < 400 µm. It ensures tight tolerances and provides high-quality sealed edges which do not fray Stamped discs with a diameter range of 6 to 95 mm are possible. Multilayer pieces are possible Laser: cutting/slitting/stamping Laser stamping provides a heat-sealed edge. Maximum dimensions are 480 x 480 mm
Features	1. Non-toxic, no chemicals treatment or additive, odourless, tasteless, high strength, high elongation, good elasticity 2. With high toughness, resistance to weak acid, oil resistance, alkali resistance, wear resistance, heat resistance and other characteristics, it also has good insulation, low lubricating coefficient characteristics, wide application range 3. High quality material, corrosion resistance, wear resistance, long use life, smooth surface high strength, strong elastic 4. Excellent alkaline resistance 5. Great precision, uniform thread diameter and regular square holes 6. Smooth surface for easy particle separation 7. Good dimensional stability 8. Available in disc, tube, ribbon, bag and special shapes 9. Compliance with food grade 10. RoHs Reach certificate
Your Benifits	1. Almost unlimited range of shapes (various technologies) 2. Suited for healthcare applications (FDA compliant, sterile treatment) 3. Traceability (label) 4. Non-fraying edges (depending on selected technology)
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Scope of applications	Water, oil, lubricating oil, food, drink and beverage, liquid medicine, paint, chemicals, alcohol etc. automotive, irrigation, chemical processing, home appliance, medical and health, aerospace, electronics, such as air purifier filter, air conditioner filter, circulating/waster water filter, blood filter transfusion, injector filtration, coffee filter, ceramics, waste water treatment

Processing Technologies Comparison

	Cold Cutting	Laser Cutting	Ultrasonic Cutting
Cutting Principle	Mechanical cutting	High-power density laser beam	Ultrasonic vibration and heat transfer
Features	Traditional, easy to handle	Accurate, fast, automated	Smooth, accurate, no deformation, no warping, mesh openings < 400 µm
Precision	Moderate	High	High
Speed	Moderate	High	Moderate
Automation	Low	High	Moderate
Deformation	Possible	Minimal	None
Edge Quality	Non-sealed edge	Heat-sealed edge, clean, minimal defects	Smooth, no defects, non-fraying edge
Applications	All fabrics	Various diverse applications, such as leather, textiles	High-end fabrics

Edge Quality(Zoom In)
We are happy to advise the best fabrication technology according to your specification, drawing or application.


The below table will provide information on the mesh opening, open area percentage, mesh count, and thread diameter on all of our various pore sizes of nylon mesh offered.

Precision Nylon Filter Mesh Specifications
Fabric Number	Mesh  count		Thread Diameter	Mesh  Opening	Open  Area	Fabric Thickness	Weight
No.	cm mesh/inch		micron	micron	%	micron	g/m2
JPP5	5	12	500	1500	56	850	271
JPP6	6	16	400	1267	58	780	208
JPP7	7	18	350	1079	57	675	186
JPP8	8	20	350	900	52	685	212
JPP9	9	24	250	860	60	455	145
JPP10	10	25	300	700	49	576	195
JPP12	12	30	250	583	49	470	162
JPP12	12	35	300	533	41	585	234
JPP14	14	40	300	414	34	595	273
JPP16	16	40	200	425	46	370	139
JPP16	16	50	250	375	36	485	217
JPP20	20	50	150	350	49	375	98
JPP20	20	50	200	300	36	385	173
JPP24	24	60	150	267	41	285	117
JPP28	28	70	120	237	44	215	87
JPP30	30	76	120	213	41	225	94
JPP32	32	80	100	213	46	165	69
JPP36	36	90	100	178	41	178	78
JPP40	40	100	100	150	36	190	87
JPP43	43	110	80	152	43	135	60
JPP48	48	120	80	130	38	145	62
JPP56	56	140	60	120	44	85	44
JPP59	59	150	60	110	42	98	46
JPP64	64	160	60	100	37	105	50
JPP72	72	180	50	90	41	82	39
JPP80	80	200	50	75	36	90	43
JPP100	100	250	40	60	36	65	35
JPP120	120	305	40	43	25	70	29
JPP130	130	330	40	37	23	75	31
JPP140	140	355	30	38	33.7	60	33
JPP150	150	381	30	34	30.25	52	26
JPP165	165	420	30	28	20.7	51	29
JPP180	180	460	30	25	19.5	58	31
JPP200	200	510	30	16	10.2	58	35

The data are compiled to the best of our knowledge. Subject to change without notice. Current data available on you demand.

Mesh Count: Number of openings per inch or centimeter
Weave Type: Plain Weave (PW) or Twill Weave (TW)
Thread Diameter: The diameter of each thread before weaving
Mesh Thickness: The average thickness of the woven mesh
Mesh Opening: The distance between adjacent threads
Mesh Opening =25400÷Mesh Count(per inch)−Wire Diameter
Mesh Opening =10000÷Mesh Count(per cm)−Wire Diameter
Open Area: The ratio (%) of the open area to the thread area within a woven mesh
Open Area %=(Opening Size)²÷(Opening Size+Wire Diameter)²×100


Chemical Resistance Chart of Main Polymers:

Fiber Type	Continuous Working Temp.	Max. Working Temp.	Filtration Characteristic	Abrasion Resistance	Hydrolysis Resistance	Acid Resistance	Alkalis Resistance	Oxidation Resistance
PVC	75ºC	80ºC	Good	Excellent	Excellent	Excellent	Excellent	Good
PP	90ºC	100ºC	Good	Good	Excellent	Excellent	Excellent	Poor
PA	110ºC	115ºC	Moderate	Excellent	Poort	Moderate	Good	Moderate
PAN Copolymer	120ºC`	130ºC	Good	Good	Good	Moderate	Moderate	Good
PET	135ºC	150ºC	Excellent	Excellent	Poor	Moderate	Poor	Good
m-Aramide	180ºC	220ºC	Excellent	Excellent	Moderate	Moderate	Moderate	Good
PPS	190ºC	200ºC	Excellent	Good	Excellent	Excellent	Excellent	Moderate
Polyimide	240ºC	280ºC	Excellent	Moderate	Good	Good	Moderate	Excellent
Polyertrafluoroethylene	250ºC	280ºC	Moderate	Good	Excellent	Excellent	Excellent	Excellent
Fiberglass	250ºC	280ºC	Moderate	Moderate	Excellent	Poor	Moderate	Excellent

 

Why Us?

Established in 1983, Taizhou Share Filters Co. Ltd. has been specializing in the production of precision monofilament and multifilament filter fabrics and filter components in polyamide, polyester, polypropylene, polyethylene and stainless steel. Our filter products are used in a wide range of different filtration fields such as automotive, water, healthcare, household applicances, food & milling, along with many other industrial applications.

SHARE(China) has the ability to engineer woven fabrics into finished or partly finished products. With its industrial lines and long-standing experience, we provide fabrics cut to size, lot-to-lot consistency and high quality custom fabricated components, in almost any requested shapes. 

Production Procedure

 

At Share, from yarn to product, every phase of production is carefully monitored, employing frequent in-house testing and rigorous inspection to ensure consistent quality at every step of production. Mesh thickness, open area, mesh count and air permeability are all subject to strict controls which result in high quality final products.

Each batch of our filter meshes undergoes a meticulous process involving at least twelve distinct steps, ensuring the ultimate production of high-quality filtering products. The steps of SHARE filter mesh production procedure are: 

Yarn→Raw yarn inspection→Warping arranging→Drawing in heddle→Drawing in reed→Weaving→Initial survey→Washing→Heat setting treatment→Physical properties inspection→Products inspection→Product→Fabricated filter and screens if needed→Molded plastic filters if needed

 

Based on customer drawings or requirements, SHARE filter mesh can be further processed into various types of cut-to-size filter stamped discs, pieces, shapes, ribbons, tubes, bags, injection molded filter etc.

 

Related Filter Products

 

 

Packaging & Shipping

1. Packed into sealed PE bags(double-layer packaging for medical parts), 100 pcs/bag to 200 pcs/bag depending on the product size
2. Put into bigger PE bag and then standard export carton
3. Wrapped the outer carton with PE stretch film to prevent damage during transportation

The label contains the following standard information: 
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

	Port to Port	Door to Door
Express(DHL,UPS,FEDEX, EMS)		1 - 5 days
Air Freight	1 - 5 days	4 - 10 days
Sea Freight(FCL)	15 - 30 days	20 - 35 days
Sea Freight(LCL)	15 - 30 days	22 - 37 days

 

Keywords

Nylon Filter Pieces, Nylon Filter Discs, Nylon Filter Shapes, Nylon Filter Ribbons, Nylon Filter Tubes, Nylon Filter Components, Nylon Filter Segments, Nylon Filter Plates, Nylon Filter Sheets, Nylon Filter Strips, Nylon Filter Sections, Nylon Filtering Piece, Nylon Filter Element, Nylon Segment Cuts, Nylon Filter Pipe Segments, Nylon Mesh Pieces, Nylon Filter Cartridge, Nylon Filter Media, Nylon Tube Cut, Filter Pieces, Filter Discs, Filter Shapes, Filter Ribbons, Filter Tubes, Filter Components, Filter Segments, Filter Plates, Filter Sheets, Filter Strips, Filter Sections, Filtering Piece, Filter Element, Segment Cuts, Filter Pipe Segments, Mesh Pieces, Filter Cartridge, Filter Media, Tube Cut

FAQ

1. Who are we?

Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We located in Taizhou city, Zhejiang province. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

7. What kind of payment terms do you accept?
T/T and LC and more.

8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.

9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.

10. Do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.

11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.