Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc

Product Details
Customization: Available
Material: Nylon
Layers: Single
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Registered Capital
6000000 RMB
Plant Area
1001~2000 square meters
  • Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
  • Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
  • Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
  • Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
  • Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
  • Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
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  • Overview
  • Product Description
  • Why Us?
  • Production Procedure
  • Related Filter Products
  • Packaging & Shipping
  • Keywords
  • FAQ
Overview

Basic Info.

Model NO.
SG-FD-FS-02
Type
Filter Disc
Hole Shape
Square
Structure
Single Network
Shape
Round and Other Shapes
Micron Size
4000 Micron Down to 1 Micron
Processing Technologies
Ultrasonics, Laser, Cold, Heat Cut
Edge Quality
Depend on Different Processing, See Details Below
Disc Diameter
Down to 1mm
Transport Package
PE Bags and Standard Export Cartons
Specification
Round, various size and diameter can be tailored
Trademark
SHARE FILTERS
Origin
Zhejiang, China
HS Code
59112000
Production Capacity
100, 000 Pieces/Day

Product Description

Product Description

 

Item Name Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc 
Manufacturer Taizhou Share Filters Co., Ltd.
Brand SHARE FILTERS
Material Precision filter mesh in Nylon(PA6 and PA6.6) 
Micron Rating 4000 micron to 3 micron
Shape Diameter Down to 1mm, up to 5m
Shape Length Up to 500 meters
Shape Type Disc, ribbon, shapes, pleated components in tublar, round, square, rectangular, trapezoidal, circular, etc.
Various size and diameter and shape can be tailored according to customer's specification or  drawing
Processing Technologies Meshes are fabricated into pieces, ribbons and shapes by the methods called ultrasonics, laser and cold cut, including 

Cold: cutting/punching/slitting/stamping

Cold stamping is the most economical process and provides standard-tolerance pieces with edges that are not sealed. Cold stamping is possible for all fabrics. Piece dimensions range up to 1000 x 1000 mm.

Ultrasonic: stamping/slitting/pleating/welding/waves
Ultrasonic stamping is available for fabrics having mesh openings < 400 µm.
It ensures tight tolerances and provides high-quality sealed edges which do not fray

Stamped discs with a diameter range of 6 to 95 mm are possible. Multilayer pieces are possible

Laser: cutting/slitting/stamping
Laser stamping provides a heat-sealed edge. Maximum dimensions are 480 x 480 mm
Features 1. Non-toxic, no chemicals treatment or additive, odourless, tasteless, high strength, high elongation, good elasticity
2. With high toughness, resistance to weak acid, oil resistance, alkali resistance, wear resistance, heat resistance and other characteristics, it also has good insulation, low lubricating coefficient characteristics, wide application range
3. High quality material, corrosion resistance, wear resistance, long use life, smooth surface high strength, strong elastic
4. Excellent alkaline resistance
5. Great precision, uniform thread diameter and regular square holes
6. Smooth surface for easy particle separation
7. Good dimensional stability
8. Available in disc, tube, ribbon, bag and special shapes
9. Compliance with food grade
10. RoHs Reach certificate
Your Benifits 1. Almost unlimited range of shapes (various technologies)
2. Suited for healthcare applications (FDA compliant, sterile treatment)
3. Traceability (label)
4. Non-fraying edges (depending on selected technology)
Quality Control Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Scope of applications Water, oil, lubricating oil, food, drink and beverage, liquid medicine, paint, chemicals, alcohol etc. automotive, irrigation, chemical processing, home appliance, medical and health, aerospace, electronics, such as air purifier filter, air conditioner filter, circulating/waster water filter, blood filter transfusion, injector filtration, coffee filter, ceramics, waste water treatment


Processing Technologies Comparison

  Cold Cutting Laser Cutting Ultrasonic Cutting
Cutting Principle Mechanical cutting High-power density laser beam Ultrasonic vibration and heat transfer
Features Traditional, easy to handle Accurate, fast, automated Smooth, accurate, no deformation, no warping, mesh openings < 400 µm
Precision Moderate High High
Speed Moderate High Moderate
Automation Low High Moderate
Deformation Possible Minimal None
Edge Quality Non-sealed edge Heat-sealed edge, clean, minimal defects Smooth, no defects, non-fraying edge
Applications All fabrics Various diverse applications, such as leather, textiles High-end fabrics

Edge Quality(Zoom In)
Round Cut 100% Monofilament Nylon Filter Screen Mesh DiscWe are happy to advise the best fabrication technology according to your specification, drawing or application.


The below table will provide information on the mesh opening, open area percentage, mesh count, and thread diameter on all of our various pore sizes of nylon mesh offered.
Precision Nylon Filter Mesh Specifications
Fabric Number Mesh  count  Thread Diameter Mesh  Opening Open  Area Fabric Thickness Weight 
No. cm mesh/inch micron micron % micron g/m2
JPP5 5 12 500 1500 56 850 271
JPP6 6 16 400 1267 58 780 208
JPP7 7 18 350 1079 57 675 186
JPP8 8 20 350 900 52 685 212
JPP9 9 24 250 860 60 455 145
JPP10 10 25 300 700 49 576 195
JPP12 12 30 250 583 49 470 162
JPP12 12 35 300 533 41 585 234
JPP14 14 40 300 414 34 595 273
JPP16 16 40 200 425 46 370 139
JPP16 16 50 250 375 36 485 217
JPP20 20 50 150 350 49 375 98
JPP20 20 50 200 300 36 385 173
JPP24 24 60 150 267 41 285 117
JPP28 28 70 120 237 44 215 87
JPP30 30 76 120 213 41 225 94
JPP32 32 80 100 213 46 165 69
JPP36 36 90 100 178 41 178 78
JPP40 40 100 100 150 36 190 87
JPP43 43 110 80 152 43 135 60
JPP48 48 120 80 130 38 145 62
JPP56 56 140 60 120 44 85 44
JPP59 59 150 60 110 42 98 46
JPP64 64 160 60 100 37 105 50
JPP72 72 180 50 90 41 82 39
JPP80 80 200 50 75 36 90 43
JPP100 100 250 40 60 36 65 35
JPP120 120 305 40 43 25 70 29
JPP130 130 330 40 37 23 75 31
JPP140 140 355 30 38 33.7 60 33
JPP150 150 381 30 34 30.25 52 26
JPP165 165 420 30 28 20.7 51 29
JPP180 180 460 30 25 19.5 58 31
JPP200 200 510 30 16 10.2 58 35

The data are compiled to the best of our knowledge. Subject to change without notice. Current data available on you demand.

Mesh Count: Number of openings per inch or centimeter
Weave Type: Plain Weave (PW) or Twill Weave (TW)
Thread Diameter: The diameter of each thread before weaving
Mesh Thickness: The average thickness of the woven mesh
Mesh Opening: The distance between adjacent threads

Mesh Opening =25400÷Mesh Count(per inch)−Wire Diameter
Mesh Opening =10000÷Mesh Count(per cm)−Wire Diameter

Open Area: The ratio (%) of the open area to the thread area within a woven mesh
Open Area %=(Opening Size)
2÷(Opening Size+Wire Diameter)2×100


Chemical Resistance Chart of Main Polymers:

Fiber Type Continuous Working Temp. Max. Working Temp. Filtration Characteristic Abrasion Resistance Hydrolysis Resistance Acid Resistance Alkalis Resistance Oxidation Resistance
PVC 75ºC 80ºC Good Excellent Excellent Excellent Excellent Good
PP 90ºC 100ºC Good Good Excellent Excellent Excellent Poor
PA 110ºC 115ºC Moderate Excellent Poort Moderate Good Moderate
PAN Copolymer 120ºC` 130ºC Good Good Good Moderate Moderate Good
PET 135ºC 150ºC Excellent Excellent Poor Moderate Poor Good
m-Aramide 180ºC 220ºC Excellent Excellent Moderate Moderate Moderate Good
PPS 190ºC 200ºC Excellent Good Excellent Excellent Excellent Moderate
Polyimide 240ºC 280ºC Excellent Moderate Good Good Moderate Excellent
Polyertrafluoroethylene 250ºC 280ºC Moderate Good Excellent Excellent Excellent Excellent
Fiberglass 250ºC 280ºC Moderate Moderate Excellent Poor Moderate Excellent
 

Why Us?

Established in 1983, Taizhou Share Filters Co. Ltd. has been specializing in the production of precision monofilament and multifilament filter fabrics and filter components in polyamide, polyester, polypropylene, polyethylene and stainless steel. Our filter products are used in a wide range of different filtration fields such as automotive, water, healthcare, household applicances, food & milling, along with many other industrial applications.

SHARE(China) has the ability to engineer woven fabrics into finished or partly finished products. With its industrial lines and long-standing experience, we provide fabrics cut to size, lot-to-lot consistency and high quality custom fabricated components, in almost any requested shapes. 

Production Procedure

 

Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc

At Share, from yarn to product, every phase of production is carefully monitored, employing frequent in-house testing and rigorous inspection to ensure consistent quality at every step of production. Mesh thickness, open area, mesh count and air permeability are all subject to strict controls which result in high quality final products.

Each batch of our filter meshes undergoes a meticulous process involving at least twelve distinct steps, ensuring the ultimate production of high-quality filtering products. The steps of SHARE filter mesh production procedure are: 

Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
Yarn→Raw yarn inspection→Warping arranging→Drawing in heddle→Drawing in reed→Weaving→Initial survey→Washing→Heat setting treatment→Physical properties inspection→Products inspection→Product→Fabricated filter and screens if needed→Molded plastic filters if needed

 

Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
Based on customer drawings or requirements, SHARE filter mesh can be further processed into various types of cut-to-size filter stamped discs, pieces, shapes, ribbons, tubes, bags, injection molded filter etc.
 

Related Filter Products

 

Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
 
Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc
Round Cut 100% Monofilament Nylon Filter Screen Mesh Disc

Packaging & Shipping

1. Packed into sealed PE bags(double-layer packaging for medical parts), 100 pcs/bag to 200 pcs/bag depending on the product size
2. Put into bigger PE bag and then standard export carton
3. W
rapped the outer carton with PE stretch film to prevent damage during transportation

The label contains the following standard information: 
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

  Port to Port Door to Door
Express(DHL,UPS,FEDEX, EMS)   1 - 5 days
Air Freight 1 - 5 days 4 - 10 days
Sea Freight(FCL) 15 - 30 days 20 - 35 days
Sea Freight(LCL) 15 - 30 days 22 - 37 days
 

Keywords

Nylon Filter Pieces, Nylon Filter Discs, Nylon Filter Shapes, Nylon Filter Ribbons, Nylon Filter Tubes, Nylon Filter Components, Nylon Filter Segments, Nylon Filter Plates, Nylon Filter Sheets, Nylon Filter Strips, Nylon Filter Sections, Nylon Filtering Piece, Nylon Filter Element, Nylon Segment Cuts, Nylon Filter Pipe Segments, Nylon Mesh Pieces, Nylon Filter Cartridge, Nylon Filter Media, Nylon Tube Cut, Filter Pieces, Filter Discs, Filter Shapes, Filter Ribbons, Filter Tubes, Filter Components, Filter Segments, Filter Plates, Filter Sheets, Filter Strips, Filter Sections, Filtering Piece, Filter Element, Segment Cuts, Filter Pipe Segments, Mesh Pieces, Filter Cartridge, Filter Media, Tube Cut

FAQ

1. Who are we?

Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We located in Taizhou city, Zhejiang province. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

7. What kind of payment terms do you accept?
T/T and LC and more.

8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.

9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.

10. Do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.


11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.


 

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