Round Cut 100% Monofilament Polypropylene Filter Screen Mesh Disc

• Customization: Available
• Material: Polypropylene
• Layers: Single
• Model NO.: SG-FD-FS-06
• Usage: Liquid Filter, Air Filter, Solid Filter
• Type: Filter Disc
• Hole Shape: Square
• Structure: Single Network
• Shape: Round and Other Shapes
• Micron Size: 2000 Micron Down to 500 Micron
• Processing Technologies: Ultrasonics, Laser, Cold, Heat Cut
• Edge Quality: Depend on Different Processing, See Details Below
• Disc Diameter: Down to 1mm
• Transport Package: PE Bags and Standard Export Cartons
• Specification: Round, various size and diameter can be tailored
• Trademark: SHARE FILTERS
• Origin: Zhejiang, China
• HS Code: 59112000
• Production Capacity: 100, 000 Pieces/Day

Product Description

Established in 1983, Taizhou Share Filters Co. Ltd. has been specializing in the production of precision monofilament and multifilament filter fabrics and filter components in polyamide, polyester, polypropylene and polyethylene. Our filter products are used in a wide range of different filtration fields such as automotive, water, healthcare, household applicances, food & milling, along with many other industrial applications.

SHARE(China) has the ability to engineer woven fabrics into finished or partly finished products. With its industrial lines and long-standing experience, we provide fabrics cut to size, lot-to-lot consistency and high quality custom fabricated components, in almost any requested shapes. 
 

Product Parameters

 

Item Name	Round Cut 100% Monofilament Polypropylene Filter Screen Mesh Disc
Manufacturer	Taizhou Share Filters Co., Ltd.
Brand	SHARE FILTERS
Material	Precision filter mesh in Polypropylene(PP)
Micron Rating	2000 micron to 500 micron
Shape Diameter	Down to 1mm, up to 5m
Shape Length	Up to 500 meters
Shape Type	Disc, ribbon, shapes, pleated components in tublar, round, square, rectangular, trapezoidal, circular, etc. Various size and diameter and shape can be tailored according to customer's specification or  drawing
Processing Technologies	Meshes are fabricated into pieces, ribbons and shapes by the methods called ultrasonics, laser and cold cut, including  Cold: cutting/punching/slitting/stamping Cold stamping is the most economical process and provides standard-tolerance pieces with edges that are not sealed. Cold stamping is possible for all fabrics. Piece dimensions range up to 1000 x 1000 mm. Ultrasonic: stamping/slitting/pleating/welding/waves Ultrasonic stamping is available for fabrics having mesh openings < 400 µm. It ensures tight tolerances and provides high-quality sealed edges which do not fray Stamped discs with a diameter range of 6 to 95 mm are possible. Multilayer pieces are possible Laser: cutting/slitting/stamping Laser stamping provides a heat-sealed edge. Maximum dimensions are 480 x 480 mm
Features	1. Non-toxic, no chemicals treatment or additive 2. High temperature resistance 3. High tensile strength 4. Excellent acid and alkalis resistance 5. Great precision, uniform thread diameter and regular square holes 6. Smooth surface for easy particle separation 7. Good dimensional stability 8. Available in disc, tube, ribbon, bag and special shapes 9. Compliance with food grade 10. RoHs Reach certificate
Your Benifits	1. Almost unlimited range of shapes (various technologies) 2. Suited for healthcare applications (FDA compliant, sterile treatment) 3. Traceability (label) 4. Non-fraying edges (depending on selected technology)
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Scope of applications	Water, oil, lubricating oil, food, drink and beverage, liquid medicine, paint, chemicals, alcohol etc. automotive, irrigation, chemical processing, home appliance, medical and health, aerospace, electronics, such as air purifier filter, air conditioner filter, circulating/waster water filter, blood filter transfusion, injector filtration, coffee filter, ceramics, waste water treatment

Processing Technologies Comparison

	Cold Cutting	Laser Cutting	Ultrasonic Cutting
Cutting Principle	Mechanical cutting	High-power density laser beam	Ultrasonic vibration and heat transfer
Features	Traditional, easy to handle	Accurate, fast, automated	Smooth, accurate, no deformation, no warping, mesh openings < 400 µm
Precision	Moderate	High	High
Speed	Moderate	High	Moderate
Automation	Low	High	Moderate
Deformation	Possible	Minimal	None
Edge Quality	Non-sealed edge	Heat-sealed edge, clean, minimal defects	Smooth, no defects, non-fraying edge
Applications	All fabrics	Various diverse applications, such as leather, textiles	High-end fabrics

 
Edge Quality(Zoom In)
We are happy to advise the best fabrication technology according to your specification, drawing or application.
 

Production Procedure

 

At Share, from yarn to product, every phase of production is carefully monitored, employing frequent in-house testing and rigorous inspection to ensure consistent quality at every step of production. Mesh thickness, open area, mesh count and air permeability are all subject to strict controls which result in high quality final products.

Each batch of our filter meshes undergoes a meticulous process involving at least twelve distinct steps, ensuring the ultimate production of high-quality filtering products. The steps of SHARE filter mesh production procedure are: 

Yarn→Raw yarn inspection→Warping arranging→Drawing in heddle→Drawing in reed→Weaving→Initial survey→Washing→Heat setting treatment→Physical properties inspection→Products inspection→Product→Fabricated filter and screens if needed→Molded plastic filters if needed

 

Based on customer drawings or requirements, SHARE filter mesh can be further processed into various types of cut-to-size filter stamped discs, pieces, shapes, ribbons, tubes, etc.

  

Basic Knowledge About Mesh

Polypropylene filter mesh is chosen for its excellent chemical resistance and high weldability. In industrial filtration, polypropylene filter cloth is often used in chemically aggressive applications. Compared to polyester and polyamide, it has a more limited range of mesh openings but can be adapted to mesh sizes from 500 microns to 2000 microns.

Manufacturer	Taizhou Share Filters Co. Ltd.
Brand	SHARE FILTERS
Material	Polypropylene mono filament filter mesh
Color	White
Weave type	Plain woven, twill woven, dutch woven
Common width	100cm, 127cm, 150cm, 160cm, 175cm, 183cm, 365cm or customized
Roll length	30-100 mester or customized
Mesh Count/cm	2-100T
Mesh Count/inch	4 mesh/inch-250 mesh/inch
Thread diameter	100um to 1000um
Mesh Opening	500um to 2000um
Thickness	200um to 2000um
Certificate	ISO19001 SGS ROHS
Samples	Free
Physical Characteristics	1.Material : manufactured by 100% monofilament pp yarn  2.Opening :the mesh with great precision exact and regular square holes  3.Dimensional :very good dimensional stability
Chemical properties	1.Temperature : working temperature under 100ºC  2.Chemicals: no unwanted chemicals, no any chemicals treatment in the production process 3.Safe Grade: food grade

 

Properties

 

Heat Resistance	Softening point : 140-160ºC Melting point : 165-173ºC
Specific Gravity	0.90-0.92
Chemical Resistance	Shows little to no change after exposure to concentrated hydrochloric acid, concentrated sulfuric acid, filtered nitric acid, concentrated caustic soda solution, and concentrated ammonia solution
Weather Resistance	Deteriorated by light (sun light and ultraviolet light) irradiation (However, PP10 and PP16 are weather-resistant)
Insect and Mold Resistance	Completely resistant

Main Fiber Chemical Properties

Artificial or Synthetic Fiber Chemical Resistance Comparison
Fiber Type	Continuous Working Temp.	Max. Working Temp.	Filtration Characteristic	Abrasion Resistance	Hydrolysis Resistance	Acid Resistance	Alkalis Resistance	Oxidation Resistance
PVC	75ºC	80ºC	Good	Excellent	Excellent	Excellent	Excellent	Good
PP	90ºC	100ºC	Good	Good	Excellent	Excellent	Excellent	Poor
PA	110ºC	115ºC	Moderate	Excellent	Poort	Moderate	Good	Moderate
PAN Copolymer	120ºC`	130ºC	Good	Good	Good	Moderate	Moderate	Good
PET	135ºC	150ºC	Excellent	Excellent	Poor	Moderate	Poor	Good
m-Aramide	180ºC	220ºC	Excellent	Excellent	Moderate	Moderate	Moderate	Good
PPS	190ºC	200ºC	Excellent	Good	Excellent	Excellent	Excellent	Moderate
Polyimide	240ºC	280ºC	Excellent	Moderate	Good	Good	Moderate	Excellent
Polyertrafluoroethylene	250ºC	280ºC	Moderate	Good	Excellent	Excellent	Excellent	Excellent
Fiberglass	250ºC	280ºC	Moderate	Moderate	Excellent	Poor	Moderate	Excellent

 

Related Filter Products

 

 

Packaging & Shipping

1. Packed into sealed PE bags(double-layer packaging for medical parts), 100 pcs/bag to 200 pcs/bag depending on the product size
2. Put into bigger PE bag and then standard export carton
3. Wrapped the outer carton with PE stretch film to prevent damage during transportation

The label contains the following standard information: 
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

	Port to Port	Door to Door
Express(DHL,UPS,FEDEX, EMS)		1 - 5 days
Air Freight	1 - 5 days	4 - 10 days
Sea Freight(FCL)	15 - 30 days	20 - 35 days
Sea Freight(LCL)	15 - 30 days	22 - 37 days

 

Keywords

Polypropylene filter pieces, polypropylene filter discs, polypropylene filter shapes, polypropylene filter ribbons, polypropylene filter tubes, polypropylene filter components, polypropylene filter segments, polypropylene filter plates, polypropylene filter sheets, polypropylene filter strips, polypropylene filter sections, polypropylene filtering piece, polypropylene filter element, polypropylene segment cuts, polypropylene filter pipe segments, polypropylene mesh pieces, polypropylene filter cartridge, polypropylene filter media, polypropylene tube cut, filter pieces, filter discs, filter shapes, filter ribbons, filter tubes, filter components, filter segments, filter plates, filter sheets, filter strips, filter sections, filtering piece, filter element, segment cuts, filter pipe segments, mesh pieces, filter cartridge, filter media, tube cut

FAQ

1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We located in Taizhou city, Zhejiang province. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

7. What kind of payment terms do you accept?
T/T and LC and more.

8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.

9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.

10. Do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.

11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.