Ultrasonic Welded Polyester Filter Mesh Tubes for Water, Medical, Milling, Automotive Filtration

• Customization: Available
• Material: Polyester
• Layers: Single
• Model NO.: SG-FT-PET-02
• Usage: Liquid Filter, Air Filter, Solid Filter
• Type: Filter Disc
• Hole Shape: Square
• Structure: Single Network
• Tube Type: Continuous Tubes and Tube Cuts
• Shape: Custom Size and Diameter
• Micron Rating: 4000 Micron to 5 Micron
• Processing Technologies: Heat, Ultrasonics, Laser
• Edge Quality: Depend on Different Production Technology
• Transport Package: PE Bags and Standard Export Cartons
• Specification: Cut to size, cut to length
• Trademark: SHARE FILTERS
• Origin: Zhejiang, China
• HS Code: 59112000
• Production Capacity: 100, 00 Pieces/Day

Product Description

Product Description

POLYESTER MESH FILTER TUBE

> Mesh filter tube made of food grade polyester material.
> With a precise mesh design, even the smallest particles can be effectively captured.
> With superior filtration performance, your filter remains free of impurities and contaminants.
> Available in a wide range of diameters, weights, and mesh sizes.
> Can be further processed into various types of cylindrical molded filters

SHARE has the competence to manufacture tubes either by heat slitting or by ultrasonic welding. 

Tubes can be devided into continuous tube and tube cuts by length.

1. Continuous tubes: Simultaneous slitting two layers of filter mesh with heated blades to form continuous tubes. Suitable for in-molding and simple and cheap in production. Two or more narrow layers can be attached using ultrasonic slitting, a fine filtration media can be supported or protected with a coarser one. Production technology: heat, ultrasonics.

2. Tube cuts: Cut to length and cut to size. Fabric tubes and rectangles with two open ends. Ultrasonic sealing for one end if needed. Suitable for molded cylindrical filters. Production technology: cold, heat, ultrasonics, laser depending on your required edge quality. We are happy to advise the best fabrication technology according to your specification, drawing or application.

 
Tubes can also be devided into single seam, double seam and overlapping seam by the welding methods.

1. Lap Welding (Jointed Surface): High welding strength, the productivity is low and small-sized parts cannot be welded.

 

 2. Corner or Edge Welding (Jointed Edge): Low Welding strength, but the productivity is high, and even small-sized parts can be welded.

                                                                                                                              

Product Parameters

Item Name	Polyester Filter Mesh Tube
Manufacturer	Taizhou Share Filters Co., Ltd.
Brand	SHARE FILTERS
Material	Precision polyester monofilament filter mesh
Micron Rating	4000 micron to 5 micron
Tube Diameter	Down to 2mm
Tube Length	Up to 500 meters
Tube Type	Continuous tubes and Tube cuts in tublar, round, square, rectangular, trapezoidal, circular shape, etc. Various size and diameter can be tailored according to customer's specification or drawing
Seam	Single seam, double seam and overlapping seam
Processing Technologies	Cold, heat, ultrasonic, laser
Features	1. Non-toxic, no chemicals treatment or additive, odourless, tasteless, high strength, high elongation, good elasticity 2. With high toughness, resistance to weak acid, oil resistance, alkali resistance, wear resistance, heat resistance and other characteristics, it also has good insulation, low lubricating coefficient characteristics, wide application range 3. High quality material, corrosion resistance, wear resistance, long use life, smooth surface high strength, strong elastic 4. Excellent alkaline resistance 5. Great precision, uniform thread diameter and regular square holes 6. Smooth surface for easy particle separation 7. Good dimensional stability 8. Available in disc, tube, ribbon, bag and special shapes 9. Compliance with food grade 10. RoHs Reach certificate
Your Benifits	1. Almost unlimited range of shapes (various technologies) 2. Suited for healthcare applications (FDA compliant, sterile treatment) 3. Traceability (label) 4. Non-fraying edges (depending on selected technology)
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Scope of applications	Water, oil, lubricating oil, food, drink and beverage, liquid medicine, paint, chemicals, alcohol etc. automotive, irrigation, chemical processing, home appliance, medical and health, aerospace, electronics, such as air purifier filter, air conditioner filter, circulating/waster water filter, blood filter transfusion, injector filtration, coffee filter, ceramics, waste water treatment

 

Processing technologies

Processing Technologies	Ultrasonic slitting & welding	Heat cutting & slitting	Laser cutting & slitting	Cold cutting & stamping & punching	Sewing
Fabrication Method	Mesh materials are slitted while crushing the edge with ultrasonic vibration	Mesh materials are slitted by heat treatment (temperature close to melting point)	Almost all shapes and sizes can be processed with laser beam	Mesh are cut by cold slitting or punching	Various shapes and sizes can be sewn to meet customer demands
Edge Quality	Very clean cut edges	Closed edge due to melting	Heat-sealed, non-fraying edges	Non-sealed edge	Sewed edge
Advantage	Small material build-up Narrow tolerances possible	Possible for most mesh fabrics	High flexibility	The most economical process, possible for all fabrics.	Very suitable for filter bags, the thread, patch and stitch can be customized on demand.

 

Technical Data Sheet

The below table will provide information on the mesh opening, open area percentage, mesh count, and thread diameter on all of our various pore sizes of polyester mesh offered.

Precision Polyester Filter Mesh Technical Data Sheet
Fabric number	Mest count		Thread diameter	Mesh opening	Open surface	Fabric thickness	Weight
NO.	mesh/cm	mesh/inch	micron	micron	%	micron	g/m2
PES 4400/77.5	2T	5	600	4400	77.5	1170	156
PES 2750/67.2	3T	8	600	2750	67.2	1160	234
PES 2000/64	4T	10	500	2000	64	950	217
PES 1550/60	5T	13	450	1550	60	850	2259
PES 1270/58	6T	15	400	1270	58	760	246
PES 1080/57	7T	18	350	1080	57	660	220
PES 900/52	8T	20	350	900	52	660	251
PES 760/47	9T	23	350	760	47	670	282
PES 800/64	10S	25	200	800	64	360	87
PES 750/56	10	25	250	750	56	450	160
PES 700/49	10T	25	300	700	49	570	231
PES 720/74	12S	30	120	720	74	215	44
PES 680/67	12	30	150	680	67	260	69
PES 580/48	12	30	250	580	48	460	192
PES 530/40	12T	30	300	530	40	580	277
PES 515/52	14S	36	200	515	52	360	143
PES 470/50	15S	38	200	470	50	380	154
PES 420/40	15T	38	250	420	40	470	240
PES 525/92	16S	41	100	525	92	180	36
PES 425/46	16T	41	200	425	46	380	164
PES 405/53	18S	46	150	405	53	260	104
PES 375/46	18T	46	180	375	46	330	150
PES 375/51	19T	48	150	375	51	260	110
PES 420/71	20S	50	80	420	71	140	33
PES 400/64	20S	50	110	400	64	180	51
PES 350/49	20T	50	150	350	49	260	115
PES 325/47	21T	53	150	325	47	270	121
PES 340/67	24S	61	120	340	67	220	88
PES 270/42	24T	61	150	270	42	280	138
PES 250/46	27T	68	120	250	46	230	100
PES 280/62	28S	71	80	280	62	150	46
PES 240/45	28T	71	120	240	45	230	103
PES 225/43	29T	74	120	225	43	230	107
PES 215/42	30T	76	120	215	42	230	111
PES 230/54	32S	80	80	230	54	150	52
PES 210/45	32T	80	100	210	45	180	82
PES 215/53	34S	86	80	215	53	150	56
PES 195/44	34T	86	100	195	44	180	87
PES 180/42	36T	91	100	180	42	180	92
PES 200/61	39S	99	55	200	61	95	30
PES 190/55	39T	99	64	190	55	115	40
PES 150/36	40T	102	100	150	36	190	103
PES 150/42	43T	110	80	150	42	155	71
PES 160/57	47S	120	55	160	57	96	36
PES 150/50	47T	120	64	150	50	120	48
PES 140/43	47HD	120	71	140	43	130	59
PES 140/47	49S	125	64	140	47	120	50
PES 135/44	49T	125	71	135	44	130	62
PES 144/55	53S	135	45	144	55	76	27
PES 135/51	53S	135	55	135	51	97	40
PES 125/44	53T	135	64	125	44	122	54
PES 117/39	53T	135	71	117	39	132	67
PES 115/46	59S	150	55	115	46	99	45
PES 105/38	59T	150	64	105	38	123	61
PES 100/41	64S	160	55	100	41	100	48
PES 90/33	64T	160	64	90	33	125	66
PES 95/47	72S	180	45	95	47	78	37
PES 85/38	72T	180	55	85	38	102	55
PES 75/33	77T	195	55	75	33	105	58
PES 80/41	80S	200	45	80	41	80	41
PES 85/44	80T	200	48	85	44	86	44
PES 70/40	90M	230	39	70	40	68	34
PES 68/34	90T	230	45	68	34	80	46
PES 65/33	90T	230	48	65	33	82	49
PES 60/36	100T	250	39	60	36	69	38
PES 56/38	110T	280	34	56	38	62	34
PES 52/33	110HD	280	39	52	33	70	42
PES 52/40	120S	300	31	52	40	48	32
PES 48/33	120T	300	34	48	33	63	37
PES 44/28	120HD	300	39	44	28	72	46
PES 47/37	130S	330	31	47	37	50	35
PES 42/30	130T	330	34	42	30	58	40
PES 43/34	140S	350	31	43	34	50	37
PES 36/25	140T	355	34	36	25	62	43
PES 37/30	150S	380	31	37	30	50	40
PES 32/24	150	381	34	32	24	56	43
PES 33/31	165S	420	27	33	31	40	26
PES 32/23	165T	420	31	32	23	50	36
PES 25/16	165	419	34	25	16	66	49
PES 24/18	180	457	27	24	18	43	33
PES 23/17	180	457	31	23	17	56	40
PES 18/18	235x245	597x622	24	18	18	44	32
PES 18/13	200	508	31	18	13	60	48
PES 23/25	200T	500	27	23	25	45	32
PES 15/10	200x215	508x546	31	15	10	59	50

The data are compiled to the best of our knowledge.
Subject to change without notice.
Complete product range is available on request.

 

Mesh Count: Number of openings per inch or centimeter
Weave Type: Plain Weave (PW) or Twill Weave (TW)
Thread Diameter: The diameter of each thread before weaving
Mesh Thickness: The average thickness of the woven mesh
Mesh Opening: The distance between adjacent threads
Mesh Opening =25400÷Mesh Count(per inch)−Wire Diameter
Mesh Opening =10000÷Mesh Count(per cm)−Wire Diameter
Open Area: The ratio (%) of the open area to the thread area within a woven mesh
Open Area %=(Opening Size)²÷(Opening Size+Wire Diameter)²×100

Packaging & Shipping

1. Packed into sealed PE bags(double-layer packaging for medical parts), from 10 pcs/bag to 200 pcs/bag depending on the product dimensions.
2. Put into bigger PE bag and then standard export carton
3. Wrapped the outer carton with PE stretch film to prevent damage during transportation

The label contains the following standard information: 
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

 

	Port to Port	Door to Door
Express(DHL,UPS,FEDEX, EMS)		1 - 5 days
Air Freight	1 - 5 days	4 - 10 days
Sea Freight(FCL)	15 - 30 days	20 - 35 days
Sea Freight(LCL)	15 - 30 days	22 - 37 days

 

Keywords

Polyester Filter Pieces, Polyester Filter Discs, Polyester Filter Shapes, Polyester Filter Ribbons, Polyester Filter Tubes, Polyester Filter Components, Polyester Filter Segments, Polyester Filter Plates, Polyester Filter Sheets, Polyester Filter Strips, Polyester Filter Sections, Polyester Filtering Piece, Polyester Filter Element, Polyester Segment Cuts, Polyester Filter Pipe Segments, Polyester Mesh Pieces, Polyester Filter Cartridge, Polyester Filter Media, Polyester Tube Cut, Filter Pieces, Filter Discs, Filter Shapes, Filter Ribbons, Filter Tubes, Filter Components, Filter Segments, Filter Plates, Filter Sheets, Filter Strips, Filter Sections, Filtering Piece, Filter Element, Segment Cuts, Filter Pipe Segments, Mesh Pieces, Filter Cartridge, Filter Media, Tube Cut, Custom Polyester Tube

Company Profile

Established in 1983, Taizhou Share Filters Co. Ltd. has been specializing in the production of precision monofilament and multifilament filter fabrics and filter components in polyamide, polyester, polypropylene, polyethylene and metallic mesh.

Our product ranges:
1. Precision woven filter screen mesh: nylon (polyamide), polyester, polyethylene, polypropylene, stainless steel etc. Mesh opening can vary from 1um to 4000um.
2. Fabricated mesh: converting filter meshes into various sizes and shapes such as discs, stampings, tubes, ribbons, shapes, cut-to-size sections, pleated elements, bags and many more. 
3. Molded filters: molding mesh with plastic to create different types of plastic filters.
4. Filtration solutions: With its profound understanding of applications and long-standing experience, SHARE supports customers to design, develop and manufacture of achieving optimal filtration results in their industrial processes. 
Our products are used in a wide range of different filtration fields such as home appliance, automotive, irrigation, hydraulic, medical and health, food and beverage, electronics and aerospace, along with many other industrial applications.

FAQ

1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We located in Taizhou city, Zhejiang province. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

7. What kind of payment terms do you accept?
T/T and LC and more.