Round Cut 100% Monofilament Polyethylene PE Filter Screen Mesh Disc

• Customization: Available
• Material: Polyethylene
• Layers: Single
• Model NO.: SG-FD-FS-20
• Usage: Liquid Filter, Air Filter, Solid Filter
• Type: Filter Disc
• Hole Shape: Square
• Structure: Single Network
• Shape: Discs and Other Shapes
• Micron Size: 4000 Micron to 25 Micron
• Processing Technologies: Ultrasonics, Laser, Cold, Heat Cut
• Edge Quality: Depend on Different Processing, See Details Below
• Ribbon Dimension: Down to 1mm
• Transport Package: PE Bags and Standard Export Cartons
• Specification: Discs, various size and diameter can be tailored
• Trademark: SHARE FILTERS
• Origin: Zhejiang, China
• HS Code: 59112000
• Production Capacity: 100, 000 Pieces/Day

Product Description

Established in 1983, Taizhou Share Filters Co. Ltd. has been specializing in the production of precision monofilament and multifilament filter fabrics and filter components in polyamide, polyester, polypropylene and polyethylene. Our filter products are used in a wide range of different filtration fields such as automotive, water, healthcare, household applicances, food & milling, along with many other industrial applications.

SHARE(China) has the ability to engineer woven fabrics into finished or partly finished products. With its industrial lines and long-standing experience, we provide fabrics cut to size, lot-to-lot consistency and high quality custom fabricated components, in almost any requested shapes. 
 

Product Parameters

 

Item Name	Round Cut 100% Monofilament Polyethylene PE Filter Screen Mesh Disc
Manufacturer	Taizhou Share Filters Co., Ltd.
Brand	SHARE FILTERS
Material	Precision filter mesh in Polyethylene(PE)
Micron Rating	4000 micron to 25 micron
Shape Diameter	Down to 1mm, up to 5m
Shape Length	Up to 500 meters
Shape Type	Disc, ribbon, shapes, pleated components in tublar, round, square, rectangular, trapezoidal, circular, etc. Various size and diameter and shape can be tailored according to customer's specification or drawing
Processing Technologies	Meshes are fabricated into pieces, ribbons and shapes by the methods called ultrasonics, laser and cold cut, including  Cold: cutting/punching/slitting/stamping Cold stamping is the most economical process and provides standard-tolerance pieces with edges that are not sealed. Cold stamping is possible for all fabrics. Piece dimensions range up to 1000 x 1000 mm. Ultrasonic: stamping/slitting/pleating/welding/waves Ultrasonic stamping is available for fabrics having mesh openings < 400 µm. It ensures tight tolerances and provides high-quality sealed edges which do not fray Stamped discs with a diameter range of 6 to 95 mm are possible. Multilayer pieces are possible Laser: cutting/slitting/stamping Laser stamping provides a heat-sealed edge. Maximum dimensions are 480 x 480 mm
Features	1. Non-toxic, no chemicals treatment or additive 2. High tensile strength 3. Light weight 4. Elasticity and flexibility 5. Resistance to acids, alkalis, corrosion, dust, and wear 6. Hydrophilic and antimicrobial (when combined with silver ion) surface 7. Soft, smooth feel 8. Easy cutting, dyeing, and cleaning requirements 9. Great precision, uniform thread diameter and regular square holes 10. Smooth surface for easy particle separation 11. Good dimensional stability 12. Available in disc, tube, ribbon, bag and special shapes 13. Compliance with food grade 14. RoHs Reach certificate
Your Benifits	1. Almost unlimited range of shapes (various technologies) 2. Suited for healthcare applications (FDA compliant, sterile treatment) 3. Traceability (label) 4. Non-fraying edges (depending on selected technology)
Quality Control	Visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment
Scope of applications	1. Liquid filtration 2. Vegetables/crops protection (insect mesh) 3. Fishing farm 4. Farming 5. Road building 6. Waste water treatment 7. Chemical processing filters

Processing Technologies Comparison

	Cold Cutting	Laser Cutting	Ultrasonic Cutting
Cutting Principle	Mechanical cutting	High-power density laser beam	Ultrasonic vibration and heat transfer
Features	Traditional, easy to handle	Accurate, fast, automated	Smooth, accurate, no deformation, no warping, mesh openings < 400 µm
Precision	Moderate	High	High
Speed	Moderate	High	Moderate
Automation	Low	High	Moderate
Deformation	Possible	Minimal	None
Edge Quality	Non-sealed edge	Heat-sealed edge, clean, minimal defects	Smooth, no defects, non-fraying edge
Applications	All fabrics	Various diverse applications, such as leather, textiles	High-end fabrics

 
Edge Quality(Zoom In)
We are happy to advise the best fabrication technology according to your specification, drawing or application.
 

Production Procedure

 

At Share, from yarn to product, every phase of production is carefully monitored, employing frequent in-house testing and rigorous inspection to ensure consistent quality at every step of production. Mesh thickness, open area, mesh count and air permeability are all subject to strict controls which result in high quality final products.

Each batch of our filter meshes undergoes a meticulous process involving at least twelve distinct steps, ensuring the ultimate production of high-quality filtering products. The steps of SHARE filter mesh production procedure are: 

Yarn→Raw yarn inspection→Warping arranging→Drawing in heddle→Drawing in reed→Weaving→Initial survey→Washing→Heat setting treatment→Physical properties inspection→Products inspection→Product→Fabricated filter and screens if needed→Molded plastic filters if needed

 

Based on customer drawings or requirements, SHARE filter mesh can be further processed into various types of cut-to-size filter stamped discs, pieces, shapes, ribbons, tubes, etc.

  

Basic Knowledge About Mesh

Polyethylene filter mesh are generally selected because of their chemical stability. Polyethylene is a copolymer resistant to acid and basic environments, which makes it particularly appreciated in filtration for the chemical and pharmaceutical industries or working with solvents. It is an economical alternative to PTFE. Polyethylene filter screens are available with mesh openings ranging from 25 micron up to 4000 microns.

Polyethylene Woven Screen Mesh
Style Number		Mesh Opening		Mesh Count		Thread Diameter		Weight
Opening	Opening Area %	Inch	Micro	Per inch	Per cm	Inch	micro	oz/yd2
SH PE 1000	56	0.0394	1000	19.6	7.7	0.0118	300	3
SH PE 400	46	0.0157	400	43.2	17.0	0.0079	200	3.2
SH PE 300	26	0.0118	300	43.2	17.0	0.0079	200	3.9
SH PE 250	39	0.0098	250	63.5	25.0	0.0059	150	2.9

 

 

Properties

 

Heat Resistance	Softening point : 140-160ºC Melting point : 165-173ºC
Specific Gravity	0.90-0.92
Chemical Resistance	Shows little to no change after exposure to concentrated hydrochloric acid, concentrated sulfuric acid, filtered nitric acid, concentrated caustic soda solution, and concentrated ammonia solution
Weather Resistance	Deteriorated by light (sun light and ultraviolet light) irradiation (However, PP10 and PP16 are weather-resistant)
Insect and Mold Resistance	Completely resistant

Chemical Resistance Chart of Main Polymers
 

Artificial or Synthetic Fiber Chemical Resistance Comparison
Fiber Type	Continuous Working Temp.	Max. Working Temp.	Filtration Characteristic	Abrasion Resistance	Hydrolysis Resistance	Acid Resistance	Alkalis Resistance	Oxidation Resistance
PVC	75ºC	80ºC	Good	Excellent	Excellent	Excellent	Excellent	Good
PP	90ºC	100ºC	Good	Good	Excellent	Excellent	Excellent	Poor
PA	110ºC	115ºC	Moderate	Excellent	Poort	Moderate	Good	Moderate
PAN Copolymer	120ºC`	130ºC	Good	Good	Good	Moderate	Moderate	Good
PET	135ºC	150ºC	Excellent	Excellent	Poor	Moderate	Poor	Good
m-Aramide	180ºC	220ºC	Excellent	Excellent	Moderate	Moderate	Moderate	Good
PPS	190ºC	200ºC	Excellent	Good	Excellent	Excellent	Excellent	Moderate
Polyimide	240ºC	280ºC	Excellent	Moderate	Good	Good	Moderate	Excellent
Polyertrafluoroethylene	250ºC	280ºC	Moderate	Good	Excellent	Excellent	Excellent	Excellent
Fiberglass	250ºC	280ºC	Moderate	Moderate	Excellent	Poor	Moderate	Excellent

 

Related Filter Products

 

 

Packaging & Shipping

1. Packed into sealed PE bags(double-layer packaging for medical parts), 100 pcs/bag to 200 pcs/bag depending on the product size
2. Put into bigger PE bag and then standard export carton
3. Wrapped the outer carton with PE stretch film to prevent damage during transportation

The label contains the following standard information: 
item name, manufacturer, material, dimensions, manufacturing date, order number, batch number etc.

	Port to Port	Door to Door
Express(DHL,UPS,FEDEX, EMS)		1 - 5 days
Air Freight	1 - 5 days	4 - 10 days
Sea Freight(FCL)	15 - 30 days	20 - 35 days
Sea Freight(LCL)	15 - 30 days	22 - 37 days

 

Keywords

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FAQ

1. Who are we?
Taizhou Share Filters Co., Ltd is a China-based factory established in 1983.
We specialize in filter media with rating from 3um to 2500um (woven filters), converting meshes filters into various sizes and shapes, and molding mesh with plastic to create different types of plastic filters.

2. Where is your factory located? How can I visit there?
We located in Taizhou city, Zhejiang province. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.

4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 

7. What kind of payment terms do you accept?
T/T and LC and more.

8. What's your largest advantage?
One of our core competencies is the production of high precision injection molded plastic filters with professional technical team and quality guarantee and management for more than 30 years.

9. Can plastic molded filter specifications be customized?
Absolutely, at SHARE, the materials, dimensions, shape, construction method, mesh size, and applications of the filters are all fully customizable to meet your specific requirements.

10. Do you need drawings for production?
If you have drawing (2D, 3D both available. 2D like PDF, CAD, JPG etc. 3D like STP, IGS, STL, SAT, PRT, IPT etc.) it'll be helpful for us to proceed with the production.
However, if you don't have any drawing, don't worry. SHARE can work with you to create a drawing based on a description or image of the filters you have in mind. We can get started without any drawings initially.

11. What are the common weaving types for plastic molded filters?
The most common weaving type is plain weave mesh, but we also utilize other options like twill weave mesh. Plain weave mesh is popular and affordable.

12. What situations can be anticipated in which plastic molded filters should be selected?
Plastic molding is better for mounting in the case of sandwiching. This is because it can be made without gaps in the shape of the mounting partner.