Laser cutting produces highly precise fabric parts with a heat-sealed edge. SHARE uses different laser cutting systems to meet customers various requirements including semi-automated vision systems and fully automated with AI programming.
At SHARE, precise filter fabric strips and shapes are created using CAD software and transmitted to high-speed, in house developed custom laser cutting machines. As a result, you can rely on high-speed, outstanding cutting, sealed edges, and the consistent quality required by SHARE's world - class mesh filters - every time.
Share offers the most comprehensive selection of custom cut mesh by cold, heat, laser and ultrasonics technologies. Contact us now for more information.
Laser Cutting Advantages
1. High precision and repeatability
SHARE in house developed laser machines with built-in CAD softwares ensure the cut pieces are precise and consistent.
2. Clean, burr free, non fraying cut edges
Woven fabrics can easily fray after cutting, but the heat generated by the laser creates a small weld at the cutting edge. This weld avoids fraying of the yarn.
3. No clamping of filter mesh
Laser cutting is a non-contact cutting technology, so the material doesn't need to be fixed or clamped. So there is no damage and contamination to the material and thus increased production speed as roll changes are faster.
4. Extreme high cutting speed
High speed laser machines combined with SHARE custom designed roll-off mechanism to process filter material from rolls instead of sheets. This results in significant faster production times with monthly output at least 10, 000,000 pcs for small filtration discs. Therefore, we ensure prompt delivery for standard orders.
| SHARE Typical Filter Material |
Advantages |
| Nylon (PA6) |
Tough, abrasion-resistant, good vibration damping, resistant to solvents, fuels and lubricants |
| Nylon (PA6.6) |
Rigid, stiff, abrasion-resistant, dimensionally stable at heat exposure |
| Polyester (PET) |
High rigidity, high hardness, high chemical resistance, good dimensional stability |
| Polypropylene (PP) |
Good chemical resistance, more heat resistant than PVC |
SHARE Filter Mesh
- Surface properties are even and consistent
- Thickness tolerance is within microns through entire rolls and lots
- Cleanliness meets strict standards
Filter Strips & Ribbons
Ribbon forms: Single or multilayer ribbon
Custom cut by: Laser cut, heat cut or ultrasonics slit
Laser cut edge
- Heat-sealed, non-fraying edges
- High flexibility(Almost all shapes can be cut)
- For all fabric
- Width from 5 mm to 2000 mm
Heat cut edge
- Welded, closed edges
- For all fabric, except PTFE
- Width from 5 mm to 2000 mm
Ultrasonics cut edge
- Closed edge without rim
- Width from 1 mm to 700 mm
- PA/PP/PET with mesh opening < 280 µm
Applications
Our ribbons are used by our customers in various industries, including automotive and aerospace for filter systems, household and industrial settings for filtration purposes, electronic devices for specialized functions, and healthcare applications such as diagnostic test strips, perfusion, and transfusion filters.
Packaging
- Ribbons are packed into welding sealed PE bags
- Double bagged
Labeling
The label contains the following information:
- Manufacturer
- Material
- Dimensions (width in mm, length in meter)
- Manufacturing date
- Order number
- Roll number
Your Benefits:
- No fraying edges
- Can be used for medical, pharmaceutical, food applications
- Different types of coils available
- Traceability (label)
- Strips and ribbons can be further processed into tube, bags or plastic filters by SHARE if you require.
SHARE Converting Capabilities
Customers have different requirements for filtration, separation and sifting, and relying only on single fabrication technology is not sufficient to meet the challenges of today's demanding filtration market.
With 40 years of expertise and experience from precision filter mesh materials to filter components, SHARE has the capability to tailor our precision filter mesh to your exact application through our outstanding manufacturing capabilities and automated fabrication processes, including cutting, calendering, stitching, gluing, welding, slitting, sewing, pleating, molding and more.
1. Laser Cutting
Laser cutting produces highly precise fabric parts with a heat-sealed edge. Share uses different laser cutting systems to meet customers various requirements including semi-automated vision systems and fully automated with AI programming.
2. Heat Slitting
Heated knives are used to create fabric strips/ribbons for much many applications such as injection molding, and hot-cut mesh edges are melted to enhance durability. Optical measuring systems measure ribbon width with tight tolerances.
3. Ultrasonic Slitting
Ultrasonic slitting are often used to produce fabric strips with closed edge, minimal material build-up. Ultrasonic cutting is ideal for precise and clean edge quality, and measurements are conducted using optical systems too.
4. Ultrasonic Stamping
Often used for highly precise fabric parts.
Ultrasonic stamping ensures tight geometric tolerances. The edges are non-fraying. One tool is used for punching and can be used for larger quantities. Optical measuring systems measure dimensions and tolerances.
5. Ultrasonic Welding
Ultrasonic welding has accurate, clean welds without introducing secondary materials.
SHARE produces precision plastic cylindrical filters by using ultrasonic welded tubes.
6. Pleating
We increase the filter surface through pleating.
Fabrics are firstly welded then pleated together, and cut to size of pleats.
7. Sewing
Sewing and stitching are very suitable for various of mesh filter bags.
The thread, patch and stitch can be customized on demand.
8. Plastic Injection Molding
The filter material is inserted into the injection molding tool, positioned and over molded or insertmolded with plastic.
Created from a variety of mesh types and plastic materials, SHARE manufactures high quality molded plastic filters for a variety of applications.
We have created thousands of filtration solutions to help customers achieve the best filtration configuration and solution for various applications, including appliance, electronics, medical and healthcare, automotive, food and beverage, mining, architecture, aerospace etc.
Call or email us for more information and support about our custom-specific filter products in case you can't find what you need here.
1. Who are we?
Established in 1983, SHARE offers a comprehensive range of industrial filter fabrics from 3 micron to 4000 microns openings: nylon filter mesh, polyester filter mesh, polypropylene filter mesh, polyethylene filter mesh, metallic filter mesh, PPS, PTFE, PEEK, etc., and we convert filter fabrics to fabricated filters and injection molded filters.
2. Where is your factory located? How can I visit there?
We are located in Taizhou city, Zhejiang province in China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.
3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.
4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.
5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.
6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team.
7. What's your largest advantage?
One of our core competencies is our excellent converting capabilities from yarn over weaving to converted items with professional technical team and quality guarantee and management for more than 30 years.
8. What kind of payment terms do you accept?
T/T and LC and more.
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